Xtrutech's Twin Screw Extruders: Pioneering Biopolymer Solutions with Innovation and Sustainability

Xtrutech are specialists in Twin Screw Extruder systems, backed by more than two decades of expertise. Our extensive knowledge has shaped the design of our extruders, tailored to meet the growing demand for Biopolymer solutions. We proudly offer a comprehensive range of production and laboratory extruder lines designed to handle various biomaterials, including PVOH, PLA, PVA, Cellulose, and starch-based polymers.

Our XTS extruders are engineered with a focus on easy maintenance and high performance. For instance, our renowned Clamshell barrel design provides simple access to screws and shafts, reducing maintenance and cleaning times. We've further streamlined this process with segmented screw elements for targeted replacements. Furthermore, our insert liners, available in wear and corrosion-resistant materials, provide a cost-effective solution with improved longevity.

To complement our extruder models, we offer seamlessly integrated ancillary equipment, including feeders, air-cooled conveyors, and pelletisers. Our XTS19 extruder, ideal for small batch testing and experimentation, can be paired with any of these ancillaries or an air-cooled conveyor, especially beneficial for hygroscopic applications. Xtrutech’s strand pelletisers produce 3mm pellets and feature easily accessible panels for cleaning, along with full safety interlocks and electrical controls.

Moving up in scale, the XTS24 offers a slightly larger extruder, suitable for low-scale production and trial formulations. Xtrutech can provide barrels with lengths ranging from a standard 18.5D to 24.5D, up to 54L/D (in 6D increments) for more complex applications.

Our XTS35 is a versatile extruder, which caters to both laboratory and production needs. It excels as a lab machine when increased free volume is required and offers high throughput for specialty products. Additionally, all XTS extruders benefit from both top and side feeding options.

To ensure our customers are confident in their investment, we've established the Innovation Centre at our UK Headquarters. This laboratory facility allows for process trials and optimisation, conducted in collaboration with our experienced engineering team. Prospective clients can gain a comprehensive understanding of our product range, using the XTS19 and XTS35 Twin Screw Extruders alongside lab-scale ancillaries, to replicate real-world scenarios and applications. Process trials enable fine-tuning for optimal results, our skilled engineers can also offer guidance on barrel temperatures and screw profiles, mixing, intake, and feed issues.

Xtrutech are also excited to share that we have received a Silver Sustainability Rating from Ecovadis, reinforcing our commitment to sustainability. This achievement is a testament to our efforts to improve our eco-friendly practices, and our dedication to assisting our customers in reaching their own sustainability objectives. This recognition ensures that XTS customers can trust in our shared goals and the positive impact we aim to make together.

In addition to our ISO 9001:2015 certification for quality management, Xtrutech also holds ISO 14001:2015 certification. This means that our customers can have confidence not only in the high quality of our products but also in our commitment to minimising our environmental impact. We adhere to the most up-to-date environmental laws and regulations, aligning with our responsibility to protect the environment.

Would you like to learn more about XTS extruders? Please contact our sales team via www.xtrutech.com/contact/ or send us an email via [email protected].