Working of Volvo Construction Equipment.

Working of Volvo Construction Equipment.

Volvo Construction Equipment (Volvo CE) is a premier global manufacturer specializing in high-quality construction machinery. As part of the Volvo Group, the company is renowned for its commitment to innovation and excellence in the construction industry. Volvo CE’s product lineup includes a diverse range of equipment such as excavators, wheel loaders, articulated haulers, compact machines, and road machinery.

The company invests significantly in research and development to advance technology and enhance machine performance. This focus on innovation helps Volvo CE introduce cutting-edge features and solutions, including automation and telematics systems. Sustainability is a key priority, with Volvo CE developing eco-friendly machines and optimizing fuel efficiency to reduce environmental impact.

Volvo CE’s manufacturing facilities are strategically located worldwide, ensuring efficient production and distribution. The company offers comprehensive support services through a global network of dealers, including maintenance, training, and financing options. Safety and reliability are central to Volvo CE’s design philosophy, with rigorous testing ensuring that equipment meets high standards.

With a dedication to shaping the future of construction, Volvo CE aims to support the industry in building a more sustainable and efficient world through advanced, reliable, and eco-friendly equipment solutions.

Volvo Construction Equipment (Volvo CE) is at the forefront of technological advancements in the construction machinery industry. Here are some key innovations that highlight Volvo CE’s commitment to enhancing performance, safety, and sustainability:

Electrification: Volvo CE is a leader in developing electric and hybrid machinery, such as the EC230 Electric Excavator and the L25 Electric Wheel Loader, which aim to reduce emissions and noise while increasing efficiency.

Autonomous Machines: The company has pioneered autonomous solutions like the Volvo EC950F Crawler Excavator, which can operate autonomously to increase productivity and safety on construction sites.

Telematics and Connectivity: Volvo CE’s CareTrack telematics system provides real-time data on machine performance, fuel consumption, and maintenance needs, allowing for optimized operations and reduced downtime.

Co-Pilot and Active Control Systems: The Co-Pilot system integrates features like Load Assist, Dig Assist, and Compact Assist to improve precision and efficiency. These systems offer real-time guidance and data to operators, enhancing productivity and reducing errors.

Fuel Efficiency Technologies: Volvo CE’s machines are equipped with advanced fuel efficiency technologies, such as the I-Shift transmission and engine management systems, which optimize fuel consumption and reduce operating costs.

Safety Innovations: Volvo CE prioritizes safety with features like the Volvo Intelligent Control System, which includes advanced stability and safety monitoring, and the Operator Assistance System that provides real-time feedback to prevent accidents.

Sustainable Manufacturing: The company’s manufacturing processes include energy-efficient practices and the use of recycled materials, aiming to reduce the environmental impact of production.

Vibration Reduction: Volvo CE has developed advanced vibration reduction technologies, such as the Boom Suspension System, which enhances operator comfort and reduces wear and tear on machines.

Enhanced Machine Controls: Innovations in machine controls, including touchscreen interfaces and intuitive control layouts, improve ease of use and operator efficiency.

Smart Attachments: Volvo CE’s smart attachments, like the Quick Coupler System, enable quick and efficient changes between tools, enhancing versatility and productivity on job sites.


Photo Credit: Volvo CE

Volvo Machines Power Egypt's Grand Toshka Irrigation Megaproject

GB Auto’s Volvo machines are integral to Egypt's Toshka Project, a massive irrigation initiative that relies on efficient earthwork excavations to create a vast canal network. This network will divert water from the Nile River to transform the desert into fertile farmland.

Located west of Aswan and Lake Nasser, the Toshka Project aims to expand Egypt’s agricultural land by 600,000 acres, with plans to reach a million acres in the future. The project includes the construction of a 50 km main canal and several side branches to effectively transport water.

Volvo excavators and articulated haulers, supplied by GB Auto, are essential for this endeavor, providing high uptime and performance in harsh desert conditions. These machines are used for extensive earthmoving and transporting tasks necessary for building the artificial waterways.

The Toshka Project is crucial for reducing Egypt’s dependence on wheat imports by boosting local production, which is vital given Egypt's high consumption of wheat. The reliability and efficiency of Volvo’s equipment, proven in past projects like the Suez Canal expansion, are critical for handling the challenging conditions of the Toshka Project.

GB Auto’s dedicated service center in Aswan ensures timely maintenance and parts supply, supporting uninterrupted project progress. This collaboration between GB Auto and Volvo CE not only enhances Egypt’s agricultural capacity but also contributes significantly to the country's economic and infrastructural development.


Photo Credit: Volvo EC230

UK Airport Project Boosted by Debut of Volvo EC230 Electric Excavator

The Volvo EC230 Electric excavator's first live UK demonstration showcased its powerful performance on tough tasks, marking a significant step in construction sustainability. The project, a collaboration with Volvo dealer SMT and Chepstow Plant International, was part of a Bristol Airport interchange project aimed at improving accessibility and supporting sustainability goals.

Chepstow is considering adding the 23-ton electric excavator to its fleet as part of its transition away from diesel power. The seven-week trial involved the excavator in various functions, including loading crushers and handling large rocks. It maintained power for up to six hours on medium-duty tasks and required recharging after 2.5 hours on heavy-duty tasks.

Operators noted the machine's instant power advantage over diesel counterparts. Fast and slow charging options were utilized to ensure continuous operation. The project highlighted the importance of planning, particularly regarding charging infrastructure and dealer support. The low noise and vibrations of the electric machine positively impacted operator health and recruitment.

The initiative underscored the need for collaboration and planning in transitioning to electric construction equipment, setting a precedent for sustainable construction practices.


Photo Credit : Volvo CE

VOLVO CE Expands Service Horizons with Strategic Stake in Fleet Software Innovator

Volvo CE has acquired a 22% stake in VizaLogix, a US-based SaaS company specializing in digital solutions for machine monitoring and tech support. This investment supports Volvo CE's strategy to enhance its service offerings as digitization becomes crucial for construction and mining fleets.

Scott Young from Volvo CE highlighted the shared goal of improving customer efficiency and productivity through VizaLogix's brand-neutral solutions. VizaLogix, based in Connecticut, will operate independently, providing support for various brands.

Their products include:

  • TethrITNow: Real-time support with video calls and augmented reality.
  • TechnicianNow: Mobile app for service requests and real-time parts availability.
  • 3602: 24/7 machine health monitoring integrating multi-brand data.
  • Vantage Point: Data storage for quarry productivity and utilization.

CEO Shawn Bonnington views the partnership as a milestone, enhancing their innovative solutions in the industry. Volvo CE aims to integrate these services with their machines for tailored customer solutions.


Photo Credit: Volvo CE

VOLVO CE L110H and L120H get upgraded for enhanced productivity

The L110H and L120H wheel loaders, introduced a decade ago by Volvo Construction Equipment (Volvo CE), have been updated with new features to enhance performance and maintenance. Over the past ten years, these models have sold over 13,000 units, valued for their productivity, ease of maintenance, and operator comfort. The recent upgrades focus on increasing uptime and convenience for both operators and technicians.

Key upgrades include a new Volvo engine with automatic regeneration during operation, eliminating the need to stop for this process. This engine also boasts a quicker electric fuel pump and advanced captive fuel filters that extend service intervals to 1,000 hours. Additionally, a new ignition strategy simplifies startup by eliminating the need for a ground-level Main Switch, which also reduces battery drain.

The updated L110H and L120H now include a lockout-tagout (LOTO) feature for safer maintenance by preventing unintended energy release. These enhancements build on the existing features that have made the L110H and L120H popular and productive. Volvo CE’s wheel loader lineup ranges from the 4.5-ton L20 Electric to the 50-ton L350H, reflecting the company's commitment to innovation and performance across various machine sizes.


Photo Credit: Volvo EC230

Volvo CE Unveils Asia's First 20-Ton Electric Excavator: The Game-Changing EC230 in Japan

Volvo Construction Equipment has introduced the EC230 Electric excavator, its third electric model, at the Construction & Survey Productivity Improvement EXPO in Japan. This launch represents a significant advancement in Japan's effort toward zero-emission construction machinery. The EC230 Electric, a 20-ton mid-size excavator, is the first of its kind in Asia, following its introduction in North America and selected European markets.

The machine is commercially available through Volvo CE’s Japanese dealer, Yamazaki Machinery. Nishio Rent All, a major Japanese rental company, has already purchased two units and plans to start renting them. Another unit is slated for delivery to a leading Japanese construction company. This marks a notable step in Volvo CE's strategy to increase its presence in the Japanese market.

Before its Asian launch, the EC230 Electric was tested in China in 2021 for two months to collect user feedback and refine the product. The excavator inherits the robust technology of the Volvo EC230 crawler excavator but with an electric power unit that enhances hydraulic responsiveness and improves the working environment.

Technical specifications include an operating weight of 23,000 to 26,100 kg, a bucket capacity of 0.48 to 1.44 m3, and a lifting capacity of 7,560 kg. It offers a digging depth of 6,730 mm and a reach of 9,930 mm. The machine's width is 2,990 mm, with a tail swing radius of up to 2,850 mm. It features a 264 kWh battery with a 600 V voltage, providing an operating time of up to 5 hours, depending on the application.

Volvo CE Japan has received positive feedback since introducing its first electric machines in 2023. With the addition of the EC230 Electric, Volvo CE aims to meet the high demand for zero-emission equipment in Japan and support its goal of achieving net zero emissions by 2040.


Photo Credit: Volvo CE

Volvo CE Reveals Bold New Product Line-Up at Volvo Days 2024: A Leap into the Future of Construction

At Volvo Days 2024, Volvo Construction Equipment (Volvo CE) showcases its commitment to sustainability and productivity with a range of groundbreaking innovations. Held in Eskilstuna, Sweden, this major event marks the first showcase since Volvo CE's site became its new headquarters.

Volvo CE introduces a modernized excavator lineup featuring advanced technology for enhanced performance. The company extends its electric machine range with new additions, including its first electric wheeled excavator, and presents the most extensive selection of charging solutions to date.

The event highlights Volvo CE's shift from isolated products to holistic solutions tailored to diverse customer needs, supporting their decarbonization efforts. Customers can explore how Volvo solutions are integrated across various construction segments, from Building and Utilities to Quarries and Aggregates.

Key new products include the EC500, EC400, EC230, EC210, and ECR145 excavators, equipped with an advanced electro-hydraulic system and improved human-machine interface. These models aim to boost fuel efficiency, productivity, safety, and lower total cost of ownership.

Volvo CE also previews the upcoming A40 articulated hauler and announces the R60 and R70 rigid haulers, expanding its hauling options. The new machines can use renewable HVO100, reducing carbon emissions compared to diesel.

In its electric offerings, Volvo CE introduces the EWR150 Electric wheeled excavator, and the L90 Electric and L120 Electric wheel loaders, with limited releases starting late 2024. Supporting these electric machines are new charging solutions, including the PU40 mobile power unit and an updated digital app, My Equipment, for efficient charge management.

Carl Slotte, Head of Sales Region Europe, emphasizes Volvo CE’s progress in electromobility and the company's role in facilitating the transition to a low-carbon future. The event also showcases Volvo Group’s collaborations, including Volvo Financial Services and Volvo Trucks, to enhance customer success and drive industry innovation.


Photo Credit: Volvo CE

Streamline Operator Connectivity with the My Equipment Digital Tool

Volvo Construction Equipment (Volvo CE) has launched the My Equipment digital tool to enhance operator experience and boost productivity. This web-based app provides operators with essential data on their connected equipment, accessible from any device.

Designed mainly for electric machines, My Equipment offers real-time updates on machine hours, status, location, and power consumption, including battery charging status with notifications for disruptions. It also supports diesel machines by providing fuel level information.

Ben Ditchcreek, Service Owner for Sustainable Energy Services at Volvo CE, emphasized the need for a reliable interface to monitor charging status remotely, similar to how electric car owners track their vehicle’s charge. The app aims to improve operator preparedness and productivity.

Accessible via any web browser, My Equipment simplifies onboarding new operators and connecting them to the status of electric machines like the EC18 Electric, ECR18 Electric, ECR25 Electric, L20 Electric, L25 Electric, and the EC230 Electric.

The initial release of My Equipment is included in the CareTrack starter package, with future updates planned for a subscription service. The app will first launch in select European markets in June, with expansions to North America and other regions to follow.


Photo Credit: Volvo CE

Volvo L120H Electric Wheel Loader Triumphs in UAE Test Drive

Volvo Construction Equipment (Volvo CE) has successfully tested the L120H Electric wheel loader in the UAE, marking its first electric construction equipment trials in the region. Collaborating with dealer FAMCO and ALAS Emirates Ready Mix, the test in Abu Dhabi underscores Volvo CE's commitment to sustainable construction.

The L120H Electric, a 20-ton wheel loader, offers the same performance as its diesel counterpart but with zero emissions, reduced noise, and improved comfort. Powered by 282 kWh batteries, it operates for up to eight hours on light and medium duty tasks, making it suitable for indoor and noise-sensitive environments.

The trial, conducted at ALAS Emirates Ready Mix’s site, demonstrated the loader’s high performance, reliability, and efficiency. The machine’s low noise and vibration enhanced operator comfort and productivity.

Volvo CE's initiative aligns with its goal of achieving net-zero greenhouse gas emissions by 2040. The L120H Electric reflects Volvo CE's dedication to advancing electromobility without compromising speed and reliability. The test in the UAE also highlights the region’s focus on sustainability and green initiatives, with the construction market valued at $98.3 billion in 2023.

The L120H Electric’s successful performance in UAE conditions paves the way for its commercial launch, reinforcing Volvo CE's role in driving sustainability and innovation in the construction industry.


Photo Credit: Volvo CE L90

Volvo CE reveals expanded Lineup of Mid-Size Electric Machines

Volvo Construction Equipment (Volvo CE) has expanded its zero-emission lineup with three new electric machines: the L120 Electric wheel loader, L90 Electric wheel loader, and EWR150 Electric wheeled excavator. These additions are designed to support customers' fossil-free goals and enhance operational efficiency.

Unveiled at Volvo Days 2024, these mid-size electric machines, ranging from 15 to 20 tons, offer significant benefits over traditional diesel models. They enable operations in low-carbon and noise-sensitive areas, including indoors, without extra ventilation. Key advantages include a 65% reduction in energy costs, 30% less maintenance, and zero engine-related consumables.

The L120 Electric wheel loader, with a 6-ton lifting capacity, operates for 5-9 hours on a single charge, depending on usage. It charges from 10-100% in 1 hour 40 minutes with a 180 kW DC fast charger or overnight with a 40 kW DC portable charger. It will be available in select markets globally from Q4 2024.

The L90 Electric wheel loader, a 15-ton model, is versatile for industrial handling, forestry, agriculture, and more. It operates 4-5 hours on a charge and can fully recharge in about 70 minutes with a 150 kW DC fast charger. It will launch in select European markets in 2025.

The EWR150 Electric wheeled excavator, Volvo CE’s first electric short-tail model, is ideal for inner-city and confined space work. It offers a full day of operation on a charge and features improved cab comfort. Charging options include overnight charging or rapid charging in about an hour.

These new machines represent Volvo CE’s commitment to advancing electric technology, improving worksite conditions, and supporting sustainability goals. The company continues to lead in providing innovative, environmentally friendly solutions for the construction industry.


Photo Credit: VOlvo CE

Volvo CE Boosts Rigid Hauler Range with New 60- and 70-Ton Powerhouses

Volvo Construction Equipment (Volvo CE) expands its rigid hauler range with the introduction of the R60 and R70 models, broadening options for quarrying and light mining customers. Building on the success of the R100, these new 55-ton R60 and 65-ton R70 haulers offer enhanced hauling capabilities with advanced comfort and safety features.

The R60, with a 36.04m3 body volume, and the R70, with 42.4m3, incorporate many features from the flagship R100. They offer high productivity, low maintenance, and a robust design, including a V-shaped haul body for maximum load retention and minimal carry-back. Equipped with Volvo's high-torque engine and Dynamic Shift Control, these haulers achieve up to 61km/h and feature an efficient fuel consumption system.

The R60 and R70, produced at Volvo CE’s Motherwell plant in Scotland, are designed to excel in different site conditions. Rigid haulers suit wide, well-maintained haul roads, while articulated haulers perform better on uneven terrain. Volvo’s Site Simulation service helps optimize site setup for these machines.

Safety features include ROPS/FOPS-certified cabs, anti-slip steps, gear-dependent speed control, and advanced braking systems. Operator comfort is ensured with ergonomic seating, vibration damping, and a powerful air conditioning system.

Maintenance is streamlined with long service intervals, easy access to service points, and CareTrack telematics. The R60 and R70 complement Volvo CE’s EC950F crawler excavator and L350H wheel loader, enhancing the company's offerings for the quarrying and mining sectors.


Photo Credit: Volvo CE L25

Volvo CE Unveils Game-Changing Mobile Charging Solution for Off-Grid Operation

Volvo Construction Equipment (Volvo CE) is introducing the Volvo PU40 Power Unit, a new mobile charging solution designed to address off-grid power challenges for compact electric machines and other on-site electrical equipment.

The PU40 is a compact, portable unit that can charge Volvo compact electric machines and other equipment, including drills and saws. It supports both low (6kW AC) and fast (17kW DC) charging. The unit can recharge Volvo electric excavators in about an hour or wheel loaders in two hours. It can also simultaneously fast charge equipment while slow charging itself, optimizing productivity and cost-efficiency on site.

Weighing 900 kg and measuring 1200 x 900 x 900 mm, the PU40 is easily transportable and can be moved using equipment like the Volvo L20 and L25 Electric machines. It is available in Europe through Volvo CE and authorized dealers.

This solution follows the Volvo PU500, launched in January, which offers 330-400kWh of capacity. The PU40 underscores Volvo CE's commitment to providing comprehensive electromobility solutions and advancing the decarbonization of the construction industry. The company aims to support environmental regulations and ensure efficient power supply, facilitating the shift towards fossil-free worksites.

Additionally, Volvo CE has published a protocol for a 48V DC power supply to standardize charging across different brands, simplifying the adoption process and enhancing industry-wide compatibility.

Conclusion

Volvo Construction Equipment (Volvo CE) is a global leader in the construction machinery sector, known for its dedication to innovation, performance, and sustainability. The company’s diverse product lineup includes advanced excavators, wheel loaders, and articulated haulers, reflecting its commitment to enhancing technology and machine performance.

Volvo CE invests heavily in research and development to drive forward electric and hybrid machinery, autonomous solutions, and sophisticated telematics systems.

Sustainability is central to Volvo CE’s strategy, with a focus on reducing emissions and optimizing fuel efficiency through eco-friendly machines. The company’s global manufacturing and support network ensures efficient production and maintenance services, while safety and reliability are core to its design philosophy.

Recent innovations, such as the EC230 Electric Excavator and the L120H Electric Wheel Loader, demonstrate Volvo CE's leadership in zero-emission equipment. Digital solutions like the My Equipment app and the PU40 mobile charging unit further support the shift towards sustainable construction practices.

Volvo CE’s advancements in machine controls, vibration reduction, and smart attachments enhance productivity and operational efficiency, solidifying its role in shaping the future of construction.

Resources

https://constructionequipmentmag.com/news/80338-high-uptime-of-volvo-machines-integral-to-egypt%E2%80%99s-%E2%80%98toshka%E2%80%99-irrigation-megaproject

https://constructionequipmentmag.com/application-stories/80546-flying-start-first-volvo-ec230-electric-in-uk-powers-up-airport-project

https://constructionequipmentmag.com/news/80731-volvo-ce-broadens-its-services-commitment-with-minority-stake-in-fleet-software-developer

https://constructionequipmentmag.com/news/81102-volvo-ce-l110h-and-l120h-get-productivity-focused-makeover

https://constructionequipmentmag.com/news/81553-volvo-ce-launched-the-ec230-electric,-asia-s-first-20-ton-mid-size-excavator-in-japan

https://constructionequipmentmag.com/news/81638-volvo-ce-unveils-ambitious-new-product-line-up-at-volvo-days-2024

https://constructionequipmentmag.com/news/82211-operator-connectivity-with-my-equipment-digital-tool

https://constructionequipmentmag.com/news/82260-volvo-l120h-electric-wheel-loader-shines-in-uae-tests

https://constructionequipmentmag.com/news/82585-volvo-ce-unveils-expanded-fleet-of-mid-size-electric-machines

https://constructionequipmentmag.com/news/82833-volvo-ce-expands-rigid-hauler-range-into-60-and-70-ton-classes

https://constructionequipmentmag.com/news/83242-innovative-mobile-charging-solution-from-volvo-ce-set-to-transform-off-grid-work

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