Why planning shutdown maintenance can't wait 'til December
Cape Armature Winders (Pty) Ltd
Specialist Service Provider of electrical and mechanical repairs to AC and DC motors, alternators, pumps and generators
You don't need us to tell you how expensive unexpected shutdowns can be. Extremely. Breakdowns and unplanned repairs can bring a plant to a complete standstill. For this reason, planned shutdowns are important, beneficial, and in some instances, mandatory
We are heading into that time of year when plants start planning their year-end shutdown. Aside from the much-needed time of rest and relaxation for staff, management, and contractors, this time is the BEST time to take care of your equipment.
While the equipment is not running, internal inspections of your pumps,?motors, and?electrics can be done. Overhauls of existing machinery can be done. New equipment can be installed. All of which takes time.
In short, shutdown maintenance prevents accidents, keeps warranties valid, and improves overall plant safety.
Here's what to remember when planning maintenance over shutdown periods
1. Book now, avoid disappointment later
It can be tempting to only?schedule maintenance?in the month before the shutdown. However, this would be a mistake. You'll find?electromechanical solutions providers?will be fully booked by then. Booking ahead of time is essential. Reach out to your maintenance and repair partner a month or two before your plant shuts down to ensure you avoid disappointment.
2. Choose electro-mechanical experts for a smooth restart
The desire to restart production as soon as possible without first commissioning and requalifying the equipment that has been?overhauled, repaired, and serviced?could end up costing the company more due to unplanned downtime, breakdowns, and disruptions down the road. The best way to prevent this is to use your planned shutdown maintenance efficiently by insisting on expert and experienced technicians.
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3. Commission or requalify rotating equipment
Field balancing and alignment are important to the lifespan of your rotating equipment.
Imbalance causes vibrations. This can lead to expensive damage such as bearing and seal destruction, cracks in components, foundation deterioration, and mounting system problems. Use this time for?on-site field balancing?during commissioning or requalification and startup.
Alignment issues are often corrected by trial and error which can take days. However, understanding how to calculate corrections or using a laser alignment system can cut this time down to a couple of hours or less. Ensure your maintenance or repair partner has the equipment, expertise, and know-how to align your equipment quickly and accurately.
We are ready to help you make the most of your planned shutdown
Our team of qualified, experienced personnel how to maintain and repair your equipment the right way.
We are a comprehensive condition-based maintenance service provider meaning.
That means, not only do we provide the standard condition monitoring services (vibration analysis, IR, ultrasonics) but also field balancing, alignment, and advanced testing services (Online Testing, All Test Pro, PI Testing, and condition monitoring).
It's time. Book your scheduled shutdown maintenance today!
Email [email protected] and ask for your early-bird discount.