Why Choose DC/DC Power Modules? Unveiling the Secrets and Benefits of DC Systems
Winline Technology

Why Choose DC/DC Power Modules? Unveiling the Secrets and Benefits of DC Systems

In today’s rapidly evolving world of new energy technologies, DC distribution is at the forefront of a new wave in global energy efficiency. As a global provider?of?EV charging and innovative power system solutions, Shenzhen Winline Technology Co., Ltd. is driving the adoption and application of DC systems with its cutting-edge technology and exceptional products, contributing to the global energy transition.

What is a DC System?

A DC system uses Direct Current (DC) for energy transmission and distribution. In a DC system, the current flows in a constant direction, and the voltage remains steady.


AC waveform vs. DC waveform (Image: Winline Technology)


Unlike Alternating Current (AC) systems, where the current and voltage periodically change direction and magnitude, Direct Current (DC) maintains a constant direction and magnitude. This stability results in lower energy losses during transmission and enhanced resistance to interference. These characteristics make DC systems an ideal choice for microgrids.

With the widespread adoption of new energy vehicles and the rapid advancement of power technology, DC systems are becoming increasingly prominent as a vital component of power supply infrastructure.

Historical Development of DC Power

Early History

The origins of DC power trace back to 1800 with the invention of the voltaic pile by Italian scientist Alessandro Volta, which marked the beginning of battery technology.


Voltaic pile (Image: Winline Technology)

In the mid-19th century, French scientists Henry Regnault and William Grove further advanced DC applications with early arc lamps and motors.

Application of arc lamps in the mid-19th century (Image: Winline Technology)

Thomas Edison’s invention of the practical incandescent light bulb in 1879 and the establishment of New York City's first DC power plant marked significant milestones.

The first DC power plant established by Thomas Edison (Image: Winline Technology)

Modern Era

DC power is increasingly utilized across various fields of modern technology, spanning from high-voltage long-distance transmission to distributed energy systems. As advancements in power electronics continue, the advantages of DC power will become even more pronounced in enhancing energy efficiency, stabilizing power supply, and promoting renewable energy development.

Applications of DC power in modern technology (Image: Winline Technology)

In the future, DC power technology will play a crucial role in optimizing global energy systems and supporting sustainable development.


Basic Components and Working Principles of DC Systems

A DC system primarily consists of a DC power source, distribution equipment, loads, control and protection devices, and auxiliary equipment.

· DC Power Source:?Includes power conversion systems (PCS) from AC grids, rectifiers, photovoltaic (PV) modules, DC converters, and energy storage devices.

· Distribution Equipment:?Includes DC distribution cabinets and feeder cabinets.

· Loads:?Such as EV charging equipment, electronic devices powered by DC such as DC air conditioners, DC washing machines/LED lighting, and traditional AC loads converted from DC using inverters.

· Control and Protection Devices:?Includes DC circuit breakers and monitoring systems.

Diagram of DC system (Image: Winline Technology)

Through efficient transmission and management, DC systems connect various power sources, energy storage devices, and loads to achieve stable and reliable power supply.


Technical Advantages of DC Systems

· Efficient Transmission:?With lower energy losses compared to AC systems, DC systems do not generate reactive power issues caused by inductance and capacitance, reducing power loss by 20-30%.


AC transmission loss vs. DC transmission loss (Image: Winline Technology)

· Flexible Control:?DC distribution networks enhance power supply reliability because they do not have frequency and phase stability issues. They offer strong voltage regulation and higher interference resistance to meet diverse application needs. Additionally, DC distribution networks exhibit flexible and environmentally friendly characteristics by improving power quality management.

Traditional AC distribution networks require power factor correction (PFC) stages, typically resulting in two-stage conversion circuits (AC/DC + DC/DC). The front-end AC/DC stage achieves power factor correction, and the back-end DC/DC stage achieves precise load voltage and current control. DC distribution networks, requiring only DC/DC conversion, eliminate the need for front-end AC/DC conversion, resulting in higher system conversion efficiency and lower costs.


AC supply mode vs. DC supply mode (Image: Winline Technology)

Applications of DC Systems: PEDF system (Photovoltaic, Energy storage, Direct current and Flexibility)

The integration of photovoltaic, energy storage, and direct current (DC) power represents a predominant solution within the current wave of energy transformation. This approach not only amalgamates the advantages of photovoltaic, energy storage, and DC supply but also employs advanced intelligent and flexible control mechanisms. Consequently, it ensures a highly efficient, stable, and sustainable power supply, addressing the evolving demands of contemporary energy systems.

· Photovoltaic:?Converts abundant solar energy into clean electricity, providing continuous green energy for homes, businesses, and public facilities, supporting carbon neutrality goals.

· Energy Storage:?Bridges the gap between photovoltaic generation and electrical load, storing excess energy during sunny periods and releasing it during nighttime or cloudy days, ensuring stable 24/7 power supply.

· Direct Current:?Reduces energy conversion losses and improves transmission efficiency, crucial for scenarios like data centers and EV charging stations, significantly enhancing system performance and user experience.

· Flexible control:?The intelligent control system dynamically adjusts to real-time power demands and generation fluctuations, optimizing energy allocation and utilization for maximum efficiency.

PEDF system represents the future of intelligent energy systems, seamlessly integrating renewable energy with advanced storage and power supply technologies to create a flexible, efficient, and green power network, providing robust energy support for sustainable development across various industries.

Winline Technology High-Efficiency DC/DC Charging Power Modules

Recognizing the growing market demand for efficient charging solutions, Winline has introduced two new high-performance charging power modules: UXC100040 and UXC95050B. These newly launched modules reflect our commitment to quickly and accurately addressing market trends, offering versatile solutions tailored to meet a range of applications.


Shenzhen Winline 40kW1000V DCDC power module UXC100040 (Image: Winline)


Characteristics of UXC100040, 40kW 1000V DC/DC Charging Power Module

· High Efficiency:?Stable operation in various temperature environments, with a wide full-power working temperature range of -40℃?to 50℃, ensuring efficient performance in extreme conditions.

· Precise Control:?External monitoring modules allow precise adjustment of current and voltage, meeting diverse requirements.

· Multiple Protections:?Input over/undervoltage protection, output over/undervoltage protection, over-temperature protection, internal bus protection, and short-circuit protection ensure system safety.

· Optimized Functions:?Features hot-swap, current sharing, input power limiting, and output constant power control, enhancing system flexibility, stability, and overall performance.

· Back-end Communication Interruption Protection ensures automatic recovery to normal operation after communication resumes, enhancing system intelligence.

· User-Friendly:?Multiple protection measures and fault indicator lights facilitate quick issue diagnosis and resolution, improving user experience.

· Wide Output Voltage Range of 50-1000Vdc supports stable performance across various applications, meeting diverse charging needs for EVs and battery packs.

Characteristic curve of UXC100040 (Image: Winline)

· EMC compliance with Class B standards ensures low electromagnetic radiation and strong interference resistance.

· CE, CB, UKCA, CTUVUS, RoHS, and TUV certifications ensure compatibility with global applications.

· Expandable MPPT Function ensures the system operates at maximum efficiency, enhancing flexibility and adapting to different energy inputs and load demands, reducing costs, and promoting the adoption of green energy.



Shenzhen Winline 20kW 950V bi-directional DCDC power module UXC95050B (Image: Winline)

Characteristics of UXC95050B, 20kW 950V Bi-directional Charging Power Module

· High Efficiency:?Stable operation in extreme temperature environments with a wide full-load working temperature range of -40℃ to 55℃.

· Precise Control:?External monitoring modules allow precise current and voltage adjustments, meeting diverse application needs.

· Multiple Protections:?Comprehensive protection mechanisms include input over/under voltage, output over/under voltage, over-temperature, internal bus, and short-circuit protections.

· Optimized Functions:?Hot-swap, current sharing, input power limiting, and output constant power control on the bus and battery sides enhance system flexibility and stability.

· Intelligent Communication:?Communication interruption protection ensures automatic recovery to normal operation after communication resumes, enhancing system intelligence.

· User-Friendly:?Multiple protection measures and fault indicator lights facilitate quick issue diagnosis and resolution, improving user experience.

· Wide Dual-Side Voltage Range: 200V-950V on both bus and battery sides.

· Wide Dual-Side Constant Power Range:?500-950Vdc on the bus side and 400-950Vdc on the battery side.

Characteristic curve of UXC95050B (Image: Winline)

· EMC Compatibility:?Meets EMC Class B requirements under EN61000-6-1 and EN61000-6-3 standards.

· CE, CB, UKCA, CTUVUS, RoHS, and TUV certifications ensure compatibility with global applications.


These two power modules are not just technological achievements; they symbolize Winline's dedication to driving innovation and sustainability in the energy sector. By offering high efficiency and eco-friendly features, Shenzhen Winline modules deliver robust support for advancing and applying green energy. They provide a cutting-edge and reliable solution for both electric vehicle charging and renewable energy applications.


Empower Your EV Chargers with Winline Technology DC/DC Power Modules for a Green Journey

Looking ahead, Shenzhen Winline Technology Co., Ltd. is dedicated to relentless innovation in technology, aiming to deliver even more efficient and reliable energy solutions. Our commitment to advancing green energy will fuel the creation of groundbreaking products, ensuring a sustainable and prosperous future for all. Join us in driving the future of green mobility!



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