What is quality problem of insulation presspaper
Jessie feng
Oil-immersed transformer insulation materials, Presspaper/Presspahn/Pressboard/Diamond Dotted Paper-Manufacturer&Export
Insulation presspaper, like any other manufactured product, can potentially have quality problems. Some common quality issues that may occur with insulation presspaper include:
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Thickness Variation: Presspaper sheets should have consistent thickness throughout to ensure uniform electrical insulation properties. Any variations in thickness can lead to uneven electrical stress distribution, potentially compromising the insulation performance.
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Delamination: Delamination refers to the separation of layers within the presspaper. It can occur due to inadequate bonding during the manufacturing process or as a result of improper storage or handling. Delamination can weaken the presspaper's mechanical strength and reduce its insulation effectiveness.
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Contamination: Contaminants, such as dust, fibers, or foreign particles, can inadvertently get mixed with the presspaper during production, affecting its electrical properties. Contamination can lead to reduced dielectric strength or even create points of electrical discharge.
Moisture Content: Presspaper should have a controlled and low moisture content to maintain its electrical insulation properties. Excessive moisture can degrade the insulation performance and lead to electrical failures.
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Poor Tensile Strength: Insulation presspaper should have sufficient tensile strength to withstand mechanical stresses during installation or operation. If the presspaper has low tensile strength, it may tear or break easily, compromising its effectiveness as an insulating material.
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Inadequate Impregnation: The impregnation process plays a crucial role in enhancing the mechanical and electrical properties of the presspaper. Inadequate resin impregnation can result in lower dielectric strength, reduced bonding between fibers, and compromised insulation performance.
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Surface Defects: Presspaper should have a smooth and uniform surface to ensure proper contact and insulation in electrical applications. Surface defects such as roughness, bumps, or scratches can lead to reduced breakdown voltage or localized electrical stress concentrations.
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Dimensional Stability: Insulation presspaper should have good dimensional stability to maintain its shape and size under varying temperature and humidity conditions. Poor dimensional stability can result in dimensional changes that may affect the fit and performance of the insulation.
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Manufacturers typically have quality control processes in place to identify and address these issues. Regular testing and inspection of the presspaper throughout the production process help ensure that it meets the required standards and specifications. Additionally, adherence to proper storage and handling practices is essential to prevent quality problems from occurring during transportation and use.
Senior Engineer at Energypac Engineering
1 年Excellent piece of article! Thank you for more information.