What is an Integrated Management System
Alessandro Piatti
Digital Orchestra Director | Group CIO | Driving Digital Transformation & Improving Manufacturing Processes | Business Advisor
An Integrated Management System (IMS), is a system that combines several management standards into one coherent structure. This approach allows organisations to manage multiple aspects of their operations in a coordinated and efficient manner, reducing duplication of processes and resources.
An IMS can integrate various management systems, including:
1.??Quality (ISO 9001): Quality management of products and services to ensure customer satisfaction.
2.??Environment (ISO 14001): Management of environmental impacts to reduce the ecological footprint and improve sustainability.
3.??Occupational Health and Safety (ISO 45001): Management of the health and safety of employees to reduce the risk of accidents at work.
4.??Information Security (ISO 27001): Information security management to protect sensitive data from threats.
5.??Energy (ISO 50001): Energy efficiency management to reduce energy consumption and operating costs.
Benefits of an Integrated Management System:
Operational Efficiency: Reduces duplication of processes, documentation and audits, improving overall efficiency.
Continuous Improvement: Facilitates the implementation of continuous improvement processes throughout the organisation.
Regulatory Compliance: Helps ensure compliance with multiple regulations and international standards through a single structure.
Risk Reduction: Improves risk management through a broader and more coordinated view of operations.
Management Simplification: Unifies the management of policies, objectives and processes, facilitating monitoring and review of performance.
The adoption of an Integrated Management System is particularly useful for organisations that operate in regulated industries and have to manage multiple compliance standards simultaneously.
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Interaction of the IMS with business processes
The Integrated Management System (IMS) interacts with business processes by integrating different management areas within a single operational structure. This integration aligns strategic goals, day-to-day operations and regulatory compliance, improving efficiency and reducing risk. Here is how IMS interacts with business processes:
1.?????? Improving Process Quality
2.?????? Risk Management and Compliance
3.?????? Optimising Operational Efficiency
4.?????? Decision Process Support
5.?????? Facilitating Internal Communication
6.?????? Improved Control and Monitoring
7.?????? Integration of Strategic Objectives
8.?????? Simplification of Audit and Certification Processes
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What are the IT tools for an IMS context for SMEs and a Corporate context
The IT tools to implement an Integrated Management System (IMS) vary according to the size of the organisation, the level of complexity and the specific requirements of the system. An IMS can be implemented both on a local level (for small and medium-sized enterprises) and on a corporate level (for large multinational organisations). Here is an overview of the main IT tools used for each context:
1. IMS for a Local Company (Small and Medium Enterprises)
For SMEs, IMS requires tools that are relatively simple to implement, easy to manage and affordable, some of the IT tools used are:
QMS Software (Quality Management System): Software such as ISOtrain, Qualio, and QT9 QMS offer solutions for quality, document and compliance management, often with integrated environmental and safety functionality.
HSE (Health, Safety, Environment) Software: Solutions such as Intelex and SHEQX provide tools for managing health, safety and environment, helping SMEs to comply with regulations such as ISO 45001 and ISO 14001.
ERP (Enterprise Resource Planning): Tools such as Odoo, Zoho ERP, or SAP Business One offer integrated modules for quality, environment and safety management, combining operational management functionality with regulatory requirements.
Document Management Systems (DMS): Software such as DocuWare, M-Files or SharePoint for centralised document management, facilitating access, control and versioning of files required by various ISO standards.
Risk Management Tools: Tools such as RiskWatch and ETQ Reliance help identify, assess and monitor operational risks, integrating security and compliance requirements into a single platform.
2. IMS for a Corporate context (Large Enterprises)
For large companies, IMS solutions must be scalable, highly configurable and able to integrate with multiple existing systems. Classically in corporate IMS and IT scenarios we find:
SAP Integrated Management: SAP offers modules for quality management (QM), safety and environment (EH&S), and compliance, seamlessly integrated with the other business modules of the ecosystem, such as finance and production.
IBM Maximo: An enterprise resource management system that integrates modules for quality management, maintenance, and EH&S, suitable for large organisations with complex infrastructures.
Enablon: An integrated platform for compliance, risk, environmental, health and safety management, used by large organisations to manage regulatory requirements and improve operational performance.
Intelex: Suitable for complex business environments, Intelex offers a modular system for quality, safety, environment and risk management, with advanced reporting capabilities and process automation.
Microsoft Dynamics 365: With integrable modules for quality and compliance management, Dynamics 365 is a flexible option that fits the needs of large enterprises, with strong support for data analysis and process integration.
Oracle EHS (Environmental Health and Safety): Oracle offers solutions for health, safety and environmental management, which can be integrated with other ERP modules for comprehensive and scalable business process management.
MasterControl: A comprehensive quality and compliance management solution used in regulated industries such as pharmaceuticals, aerospace and automotive, with advanced workflow management and audit trail capabilities.
Common features of IMS tools:
Scalability: Ability to adapt to the growth of the organisation.
Integration: Connection with other business systems such as ERP, CRM, and DMS.
Process Automation: Reduction of manual load through automated workflow management.
Compliance and Reporting: Ability to generate reports compliant with ISO and other relevant standards.
Access and Collaboration: Centralised access to information, facilitating collaboration between teams.
Clearly, the choice of the right IT tool depends on many factors, growth strategy, organisation's specific needs, available budget and the complexity of the business processes to be managed.
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How to integrate an IMS with other business tools such as ERP, CRM and Supply Chain Management
Combining an Integrated Management System (IMS) with other business tools such as ERP, CRM and Supply Chain Management is essential to improve operational efficiency and ensure consistent and coordinated management of all business processes. Simple as a concept less so as implementation. It requires a dedicated and meticulously planned project. Let us look at the macro-level steps to achieve this integration effectively:
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1. Identify Interfaces and Points of Contact between Systems
Process Analysis: Create a business process map to identify where data should flow between the IMS and other systems. For example, a quality management system may need information from the production modules of the ERP, or an HSE module of the IMS may require data from the maintenance management system.
Define Interfaces for data transfer between IMS, ERP, CRM and supply chain, ensuring that information is updated in real time between all systems.
2. Using Middleware and APIs for Integration
Middleware: Middleware solutions such as MuleSoft, Dell Boomi or IBM Integration Bus can be used to connect the IMS with ERP, CRM and supply chain systems, facilitating the exchange of data without the need to develop complex direct connections between each system (see Orchestration article).
API (Application Programming Interface): Many modern IMS, ERP and CRMs offer APIs that enable easy integration between the different platforms. Using APIs, workflows between systems can be automated, such as the automatic updating of quality data from the IMS to the ERP.
3. Create a Centralised Data Lake
Data Warehouse or Data Lake: Implement a data hub that centralises data from IMS, ERP, CRM and supply chain to allow access to consistent and up-to-date data from all business functions, supporting reporting and advanced analysis.
ETL (Extract, Transform, Load): To populate the data lake, we can use ETL processes to extract data from various systems, transform it into the necessary format and load it into a centralised data hub, facilitating a holistic view and consistency of business data.
Data consistency is the core principle on which to base a business analysis, be it IMS, KPI or OLE and OEE analysis (see article KPIs in Modern Production)
4. Automating Workflows between Systems
Workflow Automation Tools: Tools such as Zapier, Microsoft Power Automate, or ServiceNow help automate business processes involving multiple systems. For example, when a new non-conformity is opened in the IMS system, a ticket can be automatically created in CRM for customer service or updated in ERP for corrective actions.
Business Process Management (BPM): BPM solutions such as Appian, Pegasystems, or Camunda can orchestrate processes involving the IMS and other business systems, ensuring that activities follow a logical and integrated flow.
5. Data Synchronisation and Sharing
Master Data Management (MDM): it is essential to implement a master data management system to ensure that all platforms use consistent and up-to-date versions of the same data, reducing errors and duplication. MDM coordinates data between ERP, IMS, CRM and other systems, establishing a single source of truth. A very important topic, to which an article will be dedicated in a future newsletter.
Data Mapping and Transformation: Ensure that data is correctly mapped between systems. For example, the product codes in the ERP must match the codes used in the IMS.
6. Developing a Scalable and Secure IT Architecture
Microservices Architecture: Adopt a microservices-based architecture to make systems modular and scalable, an approach useful for each module to function autonomously while remaining part of the integrated infrastructure, facilitating maintenance and upgrading.
Security and Compliance: Integration must maintain compliance with security standards, such as ISO 27001, while maintaining security principles; secure authentication protocols, such as OAuth2, ensure that data access between systems is controlled and monitored.
7. Continuous Monitoring and Optimisation
Real-Time Monitoring: Monitoring tools such as Splunk, Nagios, or Grafana allow you to supervise data flows between the IMS and other business systems. Quickly identifying and/or resolving any synchronisation or latency issues.
Feedback and Continuous Improvement: Gather feedback from users on integrated processes and use this data to further optimise the integration, eliminating bottlenecks and improving the user experience.
What benefits come from IMS integration with ERP, CRM and Supply Chain
Operational Efficiency: Reduces data duplication and automates workflows.
Data-driven Decisions: Improves the quality of information available to management.
Compliance and Risk Reduction: Facilitates regulatory compliance and improves operational risk management.
Visibility and Control: Provides a unified view of business operations, improving control and strategic planning.
This integration not only increases the efficiency and consistency of business processes, but also the ability to adapt quickly to changing market and regulatory requirements.
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What we can gain from integrating IMS with other company systems
Integration between an IMS and other company systems such as ERP, CRM, and Supply Chain Management improves the efficiency, quality and competitiveness of the organisation. Clearly, each organisation is unique in its own way, and as such the benefits and results may also change, the main benefits include:
1. Improved Operational Efficiency
·?????? Automation of Processes: Integration automates workflows between different systems, reducing manual tasks, the risk of error and accelerating business processes.
·?????? Elimination of Duplication: Avoids multiple entry of the same data between different systems, improving information accuracy and reducing management time.
2. Improved Quality and Compliance Management
·?????? Centralised Data Access: Unifies critical quality, safety, environmental and compliance information, facilitating monitoring and management of business performance.
·?????? Regulatory Compliance: Integration simplifies the management of compliance with international standards (e.g. ISO 9001, ISO 14001), improving control over regulatory requirements and facilitating audits.
3. Integrated Vision and Better Decision Making
·?????? Real-Time Data Analysis: Integration provides a comprehensive, real-time view of business operations, supporting more informed and timely decisions based on accurate, up-to-date data.
·?????? Advanced Reporting: Allows you to generate comprehensive reports that combine data from IMS, ERP, CRM and supply chain, providing in-depth insights into performance and risk.
4. Better Risk Management
·?????? Proactive Risk Identification: Integrated data enables rapid identification and mitigation of operational risks, improving safety and reducing the impact of incidents.
·?????? Monitoring and Control: Improves the ability to monitor key processes in real time, reducing the likelihood of non-compliance and ensuring more proactive management.
5. Improved Customer Experience
·?????? Optimised Customer Service: By linking IMS with CRM, you can improve the management of non-conformities and complaints, responding faster to customer needs and improving customer satisfaction.
·?????? Product Quality: Integrated quality management between IMS and ERP ensures that quality issues are quickly identified and resolved, improving product reliability and reputation.
6. Reduced Operating Costs
·?????? Process Efficiency: Integration reduces operating costs by improving process efficiency, reducing waste and optimising the use of resources.
·?????? Lower Compliance Costs: Automates compliance processes and reduces the need for manual checks, thereby lowering regulatory management costs.
7. Greater Agility and Reactivity
·?????? Rapid Adaptation to Change: With integration, the company can react faster to changes in the market or new regulatory requirements, thanks to greater consistency and accessibility of information.
·?????? Innovation and Continuous Improvement: Access to integrated data fosters process innovation, promoting a cycle of continuous improvement throughout the organisation.
8. Supply Chain Optimisation
·?????? Traceability and Transparency: Improves traceability of products and materials along the supply chain, reducing response times in case of problems and improving inventory management.
·?????? Efficient Supplier Management: Integration between IMS and supply chain facilitates evaluation and monitoring of supplier performance, improving material quality and reducing risks associated with the supply chain.
9. Supporting Sustainability and Social Responsibility
·?????? Management of Environmental Impacts: Integrating the IMS environmental modules with other business systems enables monitoring and reducing environmental impacts, improving operational sustainability.
·?????? ESG Reporting: Facilitates the collection and analysis of data required for reporting on environmental, social and governance (ESG) criteria, improving transparency and communication with stakeholders.
10. Simplification of Audits and Certifications
·?????? Integrated Audits: Reduces audit burden by combining quality, safety and environmental requirements into a single management system, simplifying audits and improving preparation.
·?????? Centralised Documentation: Facilitates access to and management of documentation required for certifications, reducing time and associated costs.
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Conclusions:
?Implementing an Integrated Management System (IMS) is a strategic step for organisations aiming to improve operational efficiency, ensure regulatory compliance and reduce risk. The IMS interacts with business processes by integrating different management areas within a single operational structure, aligning strategic objectives, day-to-day operations and regulatory compliance. This approach not only improves process quality and risk management, but also supports decision-making by facilitating internal communication and improving control and monitoring of business performance.
IMS interacts with business processes by improving consistency, transparency and efficiency, making the organisation more competitive and responsive to market changes and regulatory challenges; an interconnected ecosystem that optimises operations, improves quality and safety while supporting the sustainable growth of the company, making it more competitive and resilient.
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