What have Compressors to do with Solar Panels?

What have Compressors to do with Solar Panels?

Protection of Solar Panels

Solar panels are the high-tech gadgets of the renewable energy world, capturing sunlight and converting it into electricity. But they're also delicate and need protection from environmental elements like rain, dust, and even the occasional hail storm. LDPE steps in here as the unsung hero, serving as a protective, transparent layer on the backsheet of solar panels. It's like the phone screen protector for solar panels – not the star of the show, but crucial for protection and longevity.

What is LDPE?

LDPE stands for Low-Density Polyethylene, which is essentially a type of plastic with some pretty neat characteristics. Think of it like the material of your flexible, reusable water bottle or plastic grocery bags – it's durable, resistant to moisture, and quite flexible. In the realm of materials, it's like the flexible yoga instructor who can bend without breaking.

The Importance of Compressors in LDPE Production

To create LDPE, you need more than just the raw material (ethylene). You need extreme pressure to transform ethylene gas into the flexible plastic we use. This is where compressors come in – they are the industrial equivalent of your kitchen blender, but instead of making smoothies, they're mixing and pressurizing gases at an industrial scale.

Burckhardt Compression's Role

Burckhardt Compression is to compressors what Apple or Samsung are to mobile phones – the leading company pushing the boundaries of efficiency and reliability. Our compressors are pivotal in the LDPE production process, ensuring that the ethylene gas is consistently pressurized to just the right level. This precision and reliability are crucial because even a small hiccup in the process can lead to less-than-perfect LDPE, and nobody wants a solar panel protector that doesn't do its job.

The Hyper Compressor for low density polyethylene plants and compress ethylene has a discharge pressure up to 3’500 bara (50’000 psia). For comparison, the pressure in a car tire is between

Solar Panels Production: A Snapshot

The production of solar panels has been ramping up significantly as the world moves towards greener energy solutions. As of my last update in early 2023, it was estimated that the global solar photovoltaic (PV) capacity could reach around 1 terawatt (TW) – that's a one with twelve zeros after it! To give you a visual, 1 square meter of solar panel can produce about 150 watts of electricity under ideal conditions. So, when you hear about gigawatts or terawatts of capacity being installed, that's a lot of square meters of solar panels!

In terms of actual numbers, it's estimated that the world was installing around 100 GW (gigawatts) of solar PV each year, which translates to roughly hundreds of millions of square meters of solar panels annually. That's like covering an entire small country with solar panels every year!

Wrapping Up

In the grand scheme of things, LDPE plays a critical but often overlooked role in safeguarding the functionality and longevity of solar panels. Compressors, particularly those from specialized manufacturers like Burckhardt Compression, are the unsung heroes ensuring the smooth production of LDPE. And as the world increasingly turns to solar energy, the importance of these components and the technologies behind them only continues to grow.

Francis D'Souza

Entrepreneur | Transformist

1 年

Quite an insight when it comes to compressors use in making LDPE

Compressors play a vital role in protecting solar panels. How do you envision this relationship shaping the renewable energy landscape, Stefan Hoher?

Wanderley Simoes Jr

Global Sales Director for LDPE and Industrial Gases at Burckhardt Compression

1 年

Hello Stefan, I would like to complement that, besides #ldpe and other polyolefins used in the encapsulation of the back-sheets, #EVA (ethylene vinyl acetate) is a key component in the production of solar panels, serving as the encapsulant that binds the #photovoltaic cells and protects them from environmental factors. Its transparency to sunlight and excellent adhesive properties contribute to enhanced durability and performance of solar modules. EVA (ethylene vinyl acetate) is typically produced through the copolymerization of ethylene and vinyl acetate monomers. The free radical polymerization of ethylene with vinyl acetate involves polymerizing these monomers under controlled conditions in a high-pressure reactor.? The high-pressure process is basically the same as for #ldpe production, also requiring #Hyper Compressors. Due to the corrosivity aspect of vinyl acetate, special material requirements shall be considered. The vinyl acetate content in the copolymer can be adjusted to achieve desired properties such as flexibility and adhesion. The resulting EVA copolymer is then processed into sheets or films, which are later utilized as encapsulant layers in solar panels during the module manufacturing process.

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