What goes into making a flawless wire harness?
Have you ever wondered what it takes to turn a complex design into a reliable component that powers everything from cars to aircraft? Is it just about connecting wires and terminals, or is there something more at play?
The reality is that building a wire harness isn’t just about following a blueprint; it’s an orchestrated symphony of precision, planning, and flawless execution. Every step in the process, from design to shipping, is critical to ensuring that the final product performs flawlessly under the toughest conditions, where every detail matters, and excellence is the only option.
Overview of wire harness manufacturing process
Design and engineering phase
Material procurement
Wire cutting and stripping
Assembly
Testing
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Inspection and quality control
Packaging and shipping
So, how do all these steps ensure the final product performs flawlessly under the toughest conditions? The answer lies in understanding that each stage, from design to shipping, is a critical link in a chain that must be meticulously managed to produce a superior wire harness. At Cableteque, we built PIA to guide and support engineers throughout the entire process because 70% of initial designs contain avoidable errors.
About Cableteque
Cableteque’s Predictive Interconnect Analytics (PIA) software is a cloud-based AI solution that helps increase efficiency and reduce mistakes by automating the identification of failures and creating a foolproof digital twin to transfer knowledge during the development process. The software allows data synchronization with multiple databases and proprietary design rule checks (DRC) to minimize costly mistakes in the early stages of product modeling and design. PIA integrates seamlessly with CAD tools and provides comprehensive feedback to help designers target “design risks” and enhance confidence in the expected outcome. Cableteque’s PIA software is an add-on tool to the designers’ CAD, and it will integrate seamlessly with numerous native CAD tools by leveraging standard outputs of design tools such as the parts list, From-To lists, and other design data and provide comprehensive feedback so that the designer can target “design risks” to minimize mistakes and enhance confidence in the expected outcome.
About Mr Arik Vrobel
For over 30 transformative years, Arik led the evolution of El-Com Systems into a pinnacle of excellence in Electric Wire Harnesses (EWH) for global enterprises. In his final 5 years, he steered El-Com to become the foremost provider of engineered harnesses for the commercial-space sector, supporting groundbreaking projects on space platforms.
Since its acquisition by Winchester Interconnect , driven by his entrepreneurial spirit, Arik founded Cableteque , a beacon of innovation offering AI-based CAD tools to enhance and validate engineering designs of EWH, inspiring the industry with his vision for impactful technological advancement.