WET ENHANCEMENT TECHNOLOGY
Nitin M Aras
Food Industry Expert / Consultant | MOFPI Projects |Agro Processing Clusters |Operation Green |Cold Storages | National Horticulture Board| Project Engineering Management Specialist | Business Mentor |Director at ODTIN
Our technology has vast applications in industrial use in power plants, Sugar Mills, Distilleries, Breweries, Beverages, Textile, Leather, Pharmaceutical, Paper industry, Chemical, Edible oil mills, Milk Plants, Ice cream plants, Bread & Biscuit manufacturing, Packaged food industries, Rice & Flour mills and virtually every other industry. Our device(s) lead to huge savings in downstream equipment, significant reduction in the quantity of other consumables, and enhancement in the quality of the end product. Also, cumulative savings due to increased efficiency of process equipment, reduction in process time, and reduction in maintenance cost are consistently delivered.
WET can remove scale or slime in water very efficiently, saving the cost of chemicals to clean up the system pipelines. The incidence and growth of detrimental bacteria including legionella can be dramatically reduced. Owing to the removal of scale and slime, besides restraining rust formation, WET can also extend the longevity of the pipes.
WET protects cooling tower installations from adherence of scale, slime and sludge. Cooling fans, piping systems and heat exchangers remain free of harmful scale, resulting in the reduction in maintenance costs and elimination of chemical agents. In addition, both high energy consumption rates in condensers are reduced. Owing to the reduction of scale and rust in heat exchangers, maximum heat efficiency can be achieved. After installation on a cooling tower, our device will prevent rust and scale build-up without chemicals by circulating cat-ionized water. No chemical feed or blow down of recirculation should be required. Only process for the maintenance should be to wipe off “soft colloids” (soft scale) a few times a year by checking the basin pan of the cooling tower. In Japanese conditions quarterly cleaning has been found to be adequate!
How it Works
A cat-ionized membrane forms around these crystals which are dispersed in the water as colloids which have the same charge. The repulsion among similarly charged suspended colloids does not allow bonding to form large crystals and does not allow the colloid crystals to adhere to the pipe walls or heating surface of heat exchangers. Further, since a cationized membrane forms on the outer surface of the crystal particles, any bond formed with other crystals in the pan is weak, and large-scale deposits do not form.The colloid-state crystals settle and accumulate in the slow-flowing collection basin of the cooling tower.
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Post treatment by WET, the water particles become very tiny as compared to that in pre-treated water because of the weakening of the hydrogen bonds owing to the?interfacial electrokinetic phenomenon. The reduced surface tension of such minute, cationized water particles enables them to easily penetrate into the spaces of scales which have been bonded by crystals of a variety of carbonates including CaCO3 and MgCO3 so that bonding between scales become looser and those scales can be scraped off and detached naturally without any force or device. Such a process is repeated and scales which have been stuck to the inner tube of a boiler will disappear gradually.
The?pain point of scale formation in the conventional boiler applications?are usually addressed by installing a softener that deploys an ion exchange resin to absorb and remove the hardness component in the water from the supply line.? However, the continued effectiveness of the ion exchange resin necessitates periodic cleaning by back washing with salty water. Further, other cleaning processes include scale removal and prevention of corrosion using the boiler compound and deoxygenating agent, with the concentrated boiler water being discharged from the bottom blow valve on a periodical basis. All these elaborate and costly processes notwithstanding, the quantity of scales attached to the pipeline will increase unless periodical cleansing process for the pipeline is made consistently. The installation of our device does away with the elaborate and painful need for back washing and chemical feed, resulting in hassle free maintenance, reduced efforts, cost reduction, and environmental sustainability. Of course, the blow down process of the concentrated water from the bottom blow valve in the boiler would continue to be required to maintain the functional and structural integrity of the system
Applied in COLD STORAGE... effective results observed.... sharing here video... SEEING IS BELIEVEING
INDEPENDENT CONSULTANT IN FOOD INDUSTRIES
3 周Great advice
DGM Manufacturing Operations, & SCM
1 个月Very Insight full and educative