Vacuum Kneader & High-temperature kneader
Vacuum Kneader
The main structure of the vacuum kneader:
With two nos of paddle blades, and the speed is different two blades, the speed can be customized according to the customer’s requirements, and the tank body material is always stainless steel
The hydraulic part is operated by the hydraulic station, and the cover open and tank tilting can be operated by hydraulic.
The speed is synchronized by the motor. After passing through the elastic coupling to the reducer, the output device drives the fast paddle to make it reach the specified speed. The speed can also be adjusted by the frequency converter.
The vacuum kneader has certain requirements for the vacuum pump.
A sealing strip should be added between the tank body and the upper cover to avoid air leakage. The dovetail groove is opened on the edge of the upper cover, and the sealing rubber strip is pressed inside. When the upper cover is closed, the sealing rubber strip will be pressed tightly on the box, thus ensuring the vacuum inside the box.
The vacuum kneader uses a vacuum pump to evacuate. To prevent the materials in the tank from entering the vacuum pump and causing damage, we suggest adding a vacuum buffer tank beside it. The buffer tank can effectively prevent materials from entering the vacuum pump. Part of the dusty material will enter the buffer tank through the pipeline, and will not directly enter the pump, which can effectively avoid damage caused by the material entering the vacuum pump.
Normal electrical control and EX-proof electrical control are optional, and SCHNEIDER or ABB electrical components are available.
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Besides, we not only offer manual electrical control but also offer Auto electrical control, which operates more intelligently and conveniently.
The vacuum kneader use has different discharging ways: Hydraulic discharging, Tilting discharging, screw discharging, etc, which discharging way can be customized; The vacuum system uses steam, electrical, or oil heating as heating way, and water cooling; welcome to share details of your material, we can give the best solution.
High-temperature Kneader
The structure of high-temperature kneader
The high-temperature kneader is composed of six parts: kneading part, machine base part, hydraulic system, transmission system, heating system, and electric control system; the electric control system includes manual and automatic electric control systems, which can be selected and requested by the user at will, easy to operate, reliable. The high-temperature kneader is equipped with the most advanced hydraulic system. This system is mainly controlled by a hydraulic station to complete the opening and closing functions of the large oil cylinder. Not only that, the hydraulic station can also be used to complete functions such as turning over the cylinder and opening the cover. For the detailed parameters of the kneader, the user can make a variety of choices according to the needs of the material.
The transmission system is composed of a motor, a reducer and a gear. Generally, kneader manufacturers will select a suitable motor according to the model. During the transmission process, the synchronous speed can be achieved by the motor, and after passing through the elastic coupling to the reducer, the output device can drive the fast paddle to make it reach the regular speed, and the frequency converter can also stop the speed.
The high-temperature kneader is the same as the conventional kneader. It is composed of a pair of blades that cooperate with each other and rotate through high-speed stirring (usually Z-shaped) to generate intense shearing action, so that the semi-dry state or gelatinous thin plastic Materials, through efficient and uniform mixing and kneading, to obtain uniform and fine materials. The high-temperature kneader is mainly used for flame retardants, and can also be used for other chemical products.
Selection skills of high-temperature kneader
Due to the difference in consumption fields and product raw materials, many aspects must be considered when purchasing mixers. Therefore, when purchasing, it is necessary to consider the budget of the product, the method of use, and the final effect of the material. When using this type of horizontal mixer, after the equipment is started, ensure that there is no problem with the machine, and then add materials batch by batch.
Choose the right kneader according to the daily output. Because the processing time of each batch of raw materials of the kneader is about 6 minutes, so adding the time of discharging and feeding materials, the processing time of each of raw materials can be calculated as 10 minutes, and then 6 batches of materials can be processed in 1 hour. If you choose a mixer with a processing capacity of 100 kg per batch, it can process 600 kg per hour. Customers can choose the most suitable high-temperature kneader according to their needs.
As a professional kneader manufacturer, FRANLI has provided a complete set of mature equipment for related machines and production lines for more than 60 countries and thousands of industries in the world, and in Russia, Turkey, Spain, Brazil, Malaysia, Indonesia, and other regions, it has provided many An enterprise establishes related production lines.