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Traditional pigging systems come with significant safety risks, leading to potential injuries or fatalities. Our innovative pigging valve solutions prioritize safety first, drastically reducing hazards and ensuring a more secure, efficient operation.
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Below is a detailed summary of the incident. With this new technology, we ensure 100% safety when factory procedures are properly followed.
1. BP Refinery - Texas City, USA
- Date of Incident: March 23, 2005
- Description: A massive explosion occurred during routine maintenance, which included pigging operations. The incident was caused by the release of hydrocarbons and procedural lapses.
- Consequences: 15 workers killed, 180 injured.
- Cause: Hydrocarbon release and improper isolation during maintenance.
- Source: [BP Texas City Explosion Incident Report](https://www.csb.gov/bp-america-refinery-explosion/)
2. Indian Oil Corporation - Haldia Refinery, India
- Date of Incident: January 2011
- Description: An explosion occurred during a pigging operation to clean the pipeline.
- Consequences: Several workers were injured, and infrastructure was damaged.
- Cause: Pressure buildup due to inadequate venting.
- Source: [Haldia Refinery Explosion News](https://timesofindia.indiatimes.com/city/kolkata/explosion-at-haldia-refinery/articleshow/11768215.cms)
3. ExxonMobil - Baytown Refinery, USA
- Date of Incident: July 2019
- Description: A fire broke out in the olefins recovery unit during pigging operations due to equipment malfunction.
- Consequences: 37 workers injured, significant operational disruption.
- Cause: Safety valve failure and overpressure.
- Source: [ExxonMobil Baytown Refinery Fire Report](https://www.cbsnews.com/news/exxonmobil-fire-baytown-texas-refinery/)
4. Petronas Refinery - Kerteh, Malaysia
- Date of Incident: February 2004
- Description: A pressure spike caused mechanical failure in the pig launcher during pipeline pigging.
- Consequences: Minor injuries to two workers, temporary pipeline shutdown.
- Cause: Pressure monitoring and safety check failure.
- Source: [Petronas Kerteh Refinery Incident](https://www.offshore-technology.com/projects/kerteh-refinery/)
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5. Shell Refinery - Rotterdam, Netherlands
- Date of Incident: April 2018
- Description: An explosion occurred during maintenance involving pigging of a chemical pipeline.
- Consequences: One worker severely injured.
- Cause: Blocked pressure release valve during pig cleaning.
- Source: [Shell Rotterdam Explosion Report](https://www.reuters.com/article/us-shell-explosion-rotterdam/shell-rotterdam-refinery-accident-idUSKBN1HQ1CQ)
6. Chevron Refinery - Richmond, California, USA
- Date of Incident: August 2012
- Description: A ruptured pipe during pigging led to a significant hydrocarbon leak and fire.
- Consequences: 19 workers were exposed to toxic fumes, and a major fire caused community evacuation.
- Cause: Corrosion in crude pipelines during pigging activities.
- Source: [Chevron Richmond Refinery Fire Report](https://www.csb.gov/chevron-refinery-fire-/)
7. Saudi Aramco Refinery - Yanbu, Saudi Arabia
- Date of Incident: May 2020
- Description: Improper shutdown during pigging led to backflow, resulting in a spill and minor fire.
- Consequences: No fatalities, one operator sustained minor burns.
- Cause: Procedural errors and poor communication.
- Source: [Yanbu Refinery Spill Report](https://www.argaam.com/en/article/articledetail/id/1375326)
8. Phillips 66 Refinery - Sweeny, Texas, USA
- Date of Incident: June 2016
- Description: A valve malfunction caused a gas release during pigging, leading to an ignition and fire.
- Consequences: Two workers injured.
- Cause: Valve failure during pigging operations.
- Source: [Phillips 66 Sweeny Refinery Incident](https://www.houstonchronicle.com/business/energy/article/Phillips-66-pipeline-fire-Sweeny-2016-8378094.php)
These incidents emphasize the importance of proper pressure management, equipment maintenance, and safety procedures during pigging operations in refineries.
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