Upgrade configuration of Truking automatic inspection machine

Truking Technology’s pursuits of excellence drives us to innovate and enhance the pharmaceutical industry's capabilities. Our latest upgrade for the visual inspection machine brings significant advancements, ensuring unmatched performance, efficiency, and accuracy in quality control processes.

About Us

Truking Technology is dedicated to providing comprehensive inspection solutions. Our expertise spans across various domains, including intelligent visual inspection for vials, ampoules, oral liquids, lyophilized vials, PFS, BFS, and cartridge bottles. Additionally, we offer advanced container closure integrity testing methods such as laser residual oxygen detection and high-voltage discharge testing, along with vacuum decay leak detection systems for both online and offline applications.

The Transformation Plan

Layout Comparison?

l Our upgraded inspection stations are designed for flexibility and precision. With a standard setup of four inspection stations and updated system supports up to four output channels, allowing users to categorize defective products based on their needs. All components are designed for easy disassembly without tools, significantly reducing changeover time.

Visual Inspection Station Configuration and Content

· U1 Station: Upgraded with two to four black-and-white cameras for detecting foreign particles such as glass, aluminum chips, and white spots using dark field illumination.

· U2 Station: Equipped with black-and-white cameras to detect black spots, fibers, fill levels, and scratches using bright field illumination.

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· U3 Station: Similar to U1, this station detects larger foreign particles and employs different rotation speeds for optimal detection.

· U4 Station: Features three black-and-white cameras for inspecting the appearance of vial tops, including defects like cusp,?wire drawing,?ampoule head raised shape,?ampoule tip angled,?etc..

Hardware and Software Comparison After Upgrading

l Industrial Cameras: Upgraded to 1.3 megapixels with high-speed USB 3.0 interfaces, increasing image capture efficiency and defect detection probability.

l Lenses: Enhanced from 2 million to 5 million resolution, ensuring high-precision imaging.

l Lighting: All new lighting systems with American CREE LED components for both bright and dark field illumination, facilitating the detection of fibers and floating particles.

l Control Systems: Upgraded industrial PCs with solid-state drives and dual DDR4 memory for improved performance and stability.

l Cable Systems: Upgraded to high-flexibility USB 3.0 cables for reliable data transmission.

l Inspection Stations: Added new stations for capping and cap top inspections, increasing the overall detection capability.

Performance Enhancements?The upgrades lead to significant improvements in inspection accuracy and efficiency. High-resolution and high-frame-rate cameras ensure precise tracking and detection of particle trajectories, with a detection accuracy of up to 30 microns.

Multiple image acquisitions can capture defects at the maximum visible moment and reconstruct the movement trajectory of foreign objects well.

The implementation of deep learning algorithms and hundreds of thousands of training sessions on bubble recognition further enhance the system's ability to distinguish between bubbles and foreign particles with an accuracy of over 90%.

Compliance and Data Management?Our upgraded system complies with FDA 21 CFR Part 11 and GAMP5 standards. It features robust data management and real-time monitoring capabilities. The software ensures accurate data input and output consistency with secure and compliant report generation.

Conclusion

With over 13 years of unwavering dedication, Truking Technology has served more than 800 clients worldwide, providing cutting-edge inspection solutions that light up the path for the pharmaceutical industry. Our latest visual inspection machine upgrade exemplifies our commitment to quality and innovation, ensuring that our clients can confidently meet the highest product safety and compliance standards.

Join us in creating a brighter future for the pharmaceutical industry. Contact Truking Technology today to learn more about our advanced inspection solutions and how they can benefit your operations.