Unlocking Hidden Energy: How TESS Energy Turns Waste Heat Into Profit
Shane Brackin
Future-Focused Leader | Adaptable & Successful | Strategic | Operations | Consultant
In today’s industrial world, energy efficiency is no longer a luxury—it’s a necessity. Rising electricity costs, supply chain vulnerabilities, and sustainability regulations are putting immense pressure on manufacturers, data centers, and energy-intensive facilities to do more with less.
But what if your facility's biggest energy expense could become a profit center?
The Untapped Value of Waste Heat
Every day, industrial plants, metal and lithium processing facilities, food & beverage manufacturers, and fully automated factories lose 30-50% of their purchased energy as waste heat.
This waste comes from: ?? Industrial furnaces, kilns, and smelters ?? Boilers, steam systems, and cooling towers ?? Automated production lines and heavy machinery
Instead of paying to dispose of this excess heat, what if you could capture, store, and reuse it to power your facility—or even sell it back to the grid?
How TESS Energy Monetizes Waste Heat
TESS Energy’s Thermal Energy Storage System (TESS) transforms waste heat into low-cost electricity, backup power, and a new revenue stream.
? Captures and stores excess heat from industrial processes ? Converts heat into electricity, reducing grid dependence ? Provides backup power for mission-critical operations ? Sells surplus power back to the grid, generating revenue ? Reduces carbon emissions and qualifies for sustainability incentives
Industry-Specific Benefits
?? Metal & Lithium Processing – Recover furnace heat to cut energy costs by 20-40% and increase efficiency.
?? Food & Beverage Manufacturing – Convert waste heat into electricity to power refrigeration and automation.
?? Data Centers & Crypto Mining – Recycle cooling system heat into usable energy, reducing peak-hour demand costs.
?? Fully Automated Facilities – Store thermal energy to smooth demand spikes and avoid expensive surge pricing.
No Upfront Costs – Immediate Savings & Revenue
TESS Energy offers flexible, risk-free solutions through:
?? Power Purchase Agreements (PPAs) – Pay only for the discounted electricity you use. ? Energy-as-a-Service (EaaS) – No capital investment required—just cost savings. ?? Thermal Batteries – A 6MWh backup power system ensures uninterrupted operations.
Turn Your Waste Heat into Profit – Let’s Talk
If your facility relies on high-energy processes, don’t let waste heat drain your bottom line. Let’s explore how TESS Energy can help you lower costs, improve sustainability, and create a new revenue stream.
?? Interested? Email me at [email protected] to schedule an engineering study.
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