Unison Tube Bending Blog: Cheaper & quicker solutions to re-cutting wiper dies

Do you re-cut Wiper Dies – is there a cheaper/quicker solution ?

In tube bending, achieving precision and minimising setup time are key priorities – especially when working with challenging applications that require extra support.

This is where Unison Ltd’s Two-Piece Wiper Dies come into play, offering unique advantages for more demanding bending tasks.

When Would You Use a Two-Piece Wiper Die?

Two-piece wiper dies are specifically designed for complex bends that require additional stability, like 1D bends.

In these situations, traditional Wiper Die Inserts can struggle, while Unison’s two-piece option provides enhanced support without sacrificing ease of use.

What sets these dies apart is their flexibility and simplicity in setup, making them an excellent choice for operations where minimizing downtime is critical.

Unlike conventional wiper dies that may require extensive recutting and setup adjustments, Unison’s two-piece wiper dies can be quickly positioned, cutting down on unnecessary costs and delays, after all time is money, and skilled setters are in short supply.

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Key Benefits: Why Choose Unison Ltd’s Two-Piece Wiper Dies?

Our two-piece wiper dies combine the stability of a traditional square-back design with the convenience of replaceable wiper inserts.

This design provides:

• Enhanced Support for Tight Bends: With two-piece wiper dies, complex bending applications become more manageable, providing the rigidity needed for high-stakes bends like 1D.
• Cost-Effective Tooling: By removing the need for re-cutting, Unison’s two-piece wiper dies offer a reliable, budget-friendly solution for busy production environments.
• Versatile Tube Range: Our two-piece wiper dies accommodate tubes from 15mm (0.59”) up to 152.4mm (6”) OD and beyond…, making them ideal for various applications.
• Stocked Wiper Inserts: We maintain a supply of readily available wiper inserts, so you can keep operations running smoothly without waiting for custom orders.
• Consumable Tooling Agreements: For added convenience, our two-piece wiper dies can be incorporated into a Consumable Tooling Agreement. This guarantees stock availability, ensuring you’ll always have what you need on hand.

Making the Decision: Is a Two-Piece Wiper Die Right for You?

Two-piece wiper dies are an optimal choice for manufacturers looking to reduce downtime and operational costs while maintaining precision.

With Unison Ltd’s commitment to quality and efficiency, our two-piece wiper dies offer a robust, adaptable solution for businesses focused on productivity.

Explore the advantages of Unison Ltd’s two-piece wiper dies and find out how we can support your production needs with complete tooling solutions tailored to your requirements.

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