Ultrasonic Supercritical CO2 Coolant-Through CNC Machine Tool - Another Ground-Breaking Product Launched at CIIF Shanghai Exhibition!

Held in Shanghai National Convention and Exhibition Center from September 19 to 23, the 23rd China International Industry Fair (CIIF) saw marvellous and comprehensive display of?Conprofe?new product?--?the Ultrasonic Supercritical CO2?Coolant-Through?CNC Machine Tool, and other innovative products, advanced?technologies?and applications.?And the booth of Conprofe?attracts a number of?domestic and overseas?visitors and customers all through the exhibition!

Part.01 The new global launch for?tackling the bottleneck of?high-end manufacturing

3D printing technology has ushered in a new era of medical revolution. However, limited by different machining?materials, technology, equipment and other factors, direct manufacturing of high-precision parts solely by medical 3D printing remains unachievable, which still requires assistance?of CNC machine tools. Traditionally, it’s difficult to?completely clean workpiece by CNC machining with cutting fluid; in addition, the cooled and compressed air is more liable to carry?impurities in airway?into the multi-hole medical components, while dry cutting will also lead to short tool life, poor workpiece surface quality, low machining?efficiency and other issues.

In order to resolve pain?points?of high-end manufacturing in the medical device industry, Conprofe?flexibly?and organically?combine the five core technologies of Ultrasonic, Supercritical CO2, MQL System, Low Temperature Air-Cooling?and Liquid Nitrogen with Machine Tools via its unique MUSCLE, thus?making achievements and breakthrough in?technology.?Meanwhile,?it launched the Ultrasonic Supercritical CO2?Coolant-Through?CNC Machine Tool equipped with?ultrasonic and supercritical carbon dioxide technology in CIIF!

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Johnson Yan, chairman of Conprofe, and other?leaders cut the ribbon for the new product?launch?along with a number of media and audiences to witness this?amazing moment.

At the press conference, Mr. Liu Zhongchen, director of Medical Industry Department of Conprofe, introduced guests and audiences the unique highlights of Ultrasonic Supercritical CO2?CNC Machine Tools as follows:

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1.?The self-developed intelligent ultrasonic machining?system

In addition to an amazing rotating speed of up to 36,000 rpm, the all-one?ultrasonic spindle boasts?stable performance and outstanding ultrasonic transmission efficiency; and by virtue of real-time communication and deep integration with the CNC system of the machine tool, the intelligent ultrasonic machining system has realized?accurate control of ultrasonic parameters?with?optimal property?and stable and reliable?effect?based on ??different working conditions and tools, featuring the function of on-line measurement and closed-loop adjustment of tool holder?amplitude so as to control the amplitude?of ultrasonic tool holder?in high precision; It?also brings machining advantages including?longer?tool life, higher?machining efficiency, better?workpiece surface quality?and less?micro-cracks?and?workpiece burrs.

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2.?Supercritical CO2 coolant-through system

Through coolant-through?transmission control system, the supercritical CO2?fluid is transferred to the cutting area, and rapidly heated in the cutting area to form micro-sized dry ice and CO2, and accelerate the chipping?removal at the cutting edge;?The coolant-through?transmission control system monitors the pressure and temperature?of supercritical CO2?fluid in the transmission tube in real time to ensure the supercritical CO2?fluid transmission and stable low-temperature cooling performance;?It’s equipped with supercritical coolant-through?spindle and ultrasonic shrink-fit?tool holder to?reduce interference?and?cooling in place; and achieve -78℃ cleaning?and cutting with ??supercritical CO2?fluid.

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3.?Highly-Rigid-and-Precise?machine structure

The machine?tool?made of?cast iron material?features gantry structure with strong rigidity and good stability; Its?positioning accuracy can get up to 3μm?and?repeatability?accuracy?2μm with the following advantages: availability of in-machine measurement through configuring on-line detection system, high-level lead screw?and?guideway?protection,?multiple alternatives as to protection structures that meet different needs of materials machining, optional single?or double tool magazine with holding capacity of?up to 30?tools.

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Part.02 Multiple series of products to meet the needs of different customers

At this?Expo, Conprofe?exhibited a series of innovative products such as superhard cutting tools, threaded tools, precision tool handles, ultrasonic technology, green technology, high-speed rotatory table?and ultrasonic-green CNC machine tools to meet customers' needs for different machining. The combination of different products?can provide customers with?more?professional machining?solutions to maximize?benefits.

Part.03 Innovative application solutions?sharing?for?different industries?with focuses on green, intelligence?and efficient machining

During the exhibition, Conprofe?leaders shared a report?around the goal of solving the machining?problems in the semiconductor, aerospace, medical, automotive, consumer electronics and other industries. Conprofe?Ultrasonic-Green Machining Solutions has significant advantages in machining?hard-brittle materials, hard-to-cut metal materials and composite materials, such as?improving?machining?efficiency?and dealing with?problems?in?innovative applications?of?different industries?for customers with advanced technology.

The global?product launch of Conprofe about?Ultrasonic Supercritical CO2?Coolant-Through?CNC machine tools?In CIIF?presents Conprofe?leading innovation strength?in industries, fuels the development of high-end manufacturing industry?with new drives, and further promotes breakthroughs of?key technologies in related fields. In the coming future, Conprofe?will continue to improve self R&D?capabilities?and create more competitive series?of Ultrasonic-Green CNC Machine Tools?supported?by core technologies of MUSCLE.