Types of Water Contamination in Oil.

In our last?#knowyouroil?segment, we discussed?Particle Contamination?and its effect on the life of rotating parts.?Companies spend much money on installing filtration units to counter particle contamination but never take preventive measures against water contamination. Water is a worse and silent killer of?the life of machinery as it slowly degrades the oil properties, and one only gets to know about it when the machine fails prematurely. In this article, we will try to understand the basics of? Water Contamination. We will also try to answer the following questions.

1.?What does water do to oil properties?

2.?Can we see water contamination as soon as it starts????

3.?What to do if our oil is contaminated?

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There are three phases in which water can exist in oil, i.e.,?dissolved water, emulsified water, and free water.?

• Dissolved Water:?It is characterized by individual water molecules dispersed throughout the oil. Water can remain dissolved, and hence difficult to understand the contamination at this stage.
• Emulsified Water:?When the oil gets saturated with water, it starts to exist as a suspension in oil-like microscopic droplets giving the oil a milky appearance and is called emulsion.
• ?Free Water:?When the level of oil in water increases further, it leads to the separation of oil and water, called Free water.

For a?lubricant,?the most crucial property is its viscosity. As the water starts to mix with lubricant, it alters the viscosity and impacts the film strength, which is essential in maintaining equipment reliability by keeping moving parts away from each other. Water contamination also impacts the?chemical properties?of the base oil by acting as?catalyst oxidation and aeration.?This also leads to the appearance of?sludge and varnish, which leads to premature failure.

Water contamination also leads to?Hydraulic Pump Cavitation?in machines:

Pitting inside of the machine, as the water droplets burst under pressure and high temperature, creating microfractures on the machine’s surface.

If you see the signs of water contamination in your oil, what should you do?

1. Not to Change Oil as Changing oil is not the only option. This is because once the oil is drained, the impurities remain in the system until they are?flushed. If new oil is introduced without cleaning the system, it leads to?contamination of the new?oil leading to no change in the?premature breakdown?situation.

2.?Flushing?of the system.

3.?Check the internals?of the system to check for any damage.

4.?Filter?the new oil to ensure no moisture is available in the oil.

5.???Skip all four steps and?contact us.

We at?Minimac Systems Pvt Ltd.?not only design a maintenance schedule for the lubrication oil but also provide OIL TESTING and FILTRATION services as per the ISO standard of?Super Clean Oil. Minimac?stands for?MINImum MAChinery Maintenance.