Turn Waste Heat Into Profit with TESS Energy
Shane Brackin
Future-Focused Leader | Adaptable & Successful | Strategic | Operations | Consultant
For industries like manufacturing, data centers, food & beverage production, and automated plants, energy isn’t just an expense—it’s one of the biggest operational costs. Rising electricity prices and increasing sustainability regulations make it more important than ever to find smarter ways to reduce waste and maximize efficiency.
Yet, most facilities waste 30-50% of the energy they purchase—losing it as excess heat from boilers, furnaces, chillers, and industrial processes.
Instead of letting that wasted energy drain your budget, TESS Energy helps businesses capture, store, and repurpose it—turning waste into a valuable asset.
The Hidden Cost of Energy Waste
?? Wasted energy = wasted money. Companies pay for energy twice—once to purchase it and again to remove excess heat. ? Electricity prices are rising, squeezing profit margins and making operational efficiency a must. ?? Grid dependency creates risks—power outages or peak demand charges can cause unexpected costs and downtime. ?? Sustainability pressures are growing—businesses that fail to cut carbon emissions could face regulatory fines or lost incentives.
TESS Energy provides the solution: a smarter way to manage energy, lower costs, and improve profitability—all without upfront investment.
How TESS Energy Works
TESS Energy’s Thermal Energy Storage System (TESS) captures and stores waste heat, converting it into low-cost electricity, backup power, and even a sellable asset.
? Capture & store excess heat from industrial processes ? Convert it into electricity, reducing reliance on expensive grid power ? Use stored energy as backup power to prevent downtime ? Sell surplus energy back to the grid, turning waste into revenue ? Qualify for sustainability tax credits & incentives
Who Benefits Most?
?? Manufacturing & Metal Processing – Recover furnace heat to cut energy costs by 20-40% and increase efficiency.
?? Food & Beverage Production – Convert waste heat into electricity to power refrigeration and automation.
?? Data Centers & Crypto Mining – Recycle cooling system heat into usable energy, reducing peak-hour demand charges.
?? Fully Automated Plants – Store thermal energy to smooth demand spikes and avoid expensive surge pricing.
Zero Upfront Costs – Immediate Savings & Long-Term Value
TESS Energy makes waste heat recovery easy with:
?? Power Purchase Agreements (PPAs) – You pay only for discounted electricity generated from your own waste heat. ? Energy-as-a-Service (EaaS) – No capital investment required—just cost savings. ?? Thermal Batteries – A 6MWh backup power system ensures uninterrupted operations.
Take Control of Your Energy Costs
If your business relies on high-energy processes, don’t let waste heat drain your bottom line. TESS Energy can help you lower costs, improve sustainability, and create a new revenue stream.
?? Want to see how much your facility could save? Email me at [email protected] to schedule an engineering study.
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