Truking Automatic Inspection Machine

Preface

Truking's Automatic Inspection Machine is specifically designed for pharmaceutical packaging forms including ampoules, vials, cartridges, and eye drops. This equipment addresses multiple pain points in pharmaceutical quality inspection. By incorporating cutting-edge industry technologies, the machine significantly enhances inspection accuracy, stability, and operational convenience, effectively tackling various challenges in pharmaceutical inspection.

Detection Principles of the Automatic Inspection Machine

Taking the Automatic Inspection Machine for Liquid Vial Injection as an example, the inspection objects can be generally divided into two categories: foreign matter detection and appearance inspection.

1.Foreign Matter Detection: Primarily used to detect foreign particles such as glass fragments, fibers, and rubber pieces in liquid pharmaceutical products within containers. A servo motor rotates at high speed and stops abruptly, while the liquid continues to rotate due to inertia, carrying any foreign particles with it. The camera continuously captures multiple images, analyzing the particles' grayscale values, shapes, and motion trajectories to determine the presence of foreign matter.

2. Appearance Inspection: This process focuses on detecting defects in the capping and sealing areas, such as wrinkles, serrations, and notches. Using a camera underneath to view the bottle openings, combined with linear light source illumination, the bottle completes one full rotation at a constant speed, enabling 360-degree comprehensive inspection through photography.

Our Advantages

The Truking automatic inspection machine stands out with its more compact structural design, enhanced flexibility, and advanced algorithm applications.

1. Advanced Mechanical Design: The precise optical alignment between cameras, light sources, and equipment ensures superior inspection performance. Container rotation is executed by controlled servo motors, with independently adjustable settings for each specific product.

2. Streamlined Parameter Configuration: The inspection software deeply incorporates AI technology, resulting in highly simplified detection parameters.

3. High-Frame-Rate Industrial Cameras: High-resolution cameras capture up to 100 images at each inspection station. High frame rates are crucial for ensuring accurate detection while minimizing false rejection risks.

4. Intelligent HMI Interface: The HMI interface features a clean, intuitive design providing comprehensive machine overview. Its flexible and intuitive nature simplifies equipment operation and reduces handling time. Innovation features include real-time inspection process views, user-friendly parameter configuration tools, and image storage capabilities for process and quality monitoring.

5. Multiple Detection Algorithms: The proprietary AI particle trajectory tracking algorithm combined with traditional foreign matter detection algorithms achieves higher detection rates and lower false positive rates. The AI particle trajectory tracking algorithm effectively addresses common pharmaceutical inspection challenges such as light spot interference, bubble interference, and floating foreign matter detection.

Inspection Examples

1. Capping Inspection

2. Ampoule Appearance Inspection: AI technology integration effectively eliminates interference from condensation and light spots.

3. Foreign Matter Detection: The innovative combination of AI particle trajectory tracking algorithm and traditional algorithms effectively improves the detection of common pharmaceutical inspection challenges, including light spot interference, bubble interference, and floating foreign matter.