Troubleshooting Common Wire Stripping Issues

Wire stripping, a seemingly simple task, can sometimes present challenges. Here are some common issues and their solutions:

Issues with Stripping Wire Ends

1. Insufficient Cut Depth:
2. Insufficient Feeding Wheel Pressure:
3. Dirty Feeding Wheel:
4. Incorrect Retraction Parameters:
5. Air Supply Issues:

Issues with Stripping Wire Tails

1. Insufficient Cut Depth:
2. Loose Wire Clamp:
3. Incorrect Retraction Parameters:
4. Air Supply Issues:

Excessive Wire Damage

• Solution: Reduce the air pressure to minimize the force exerted on the wire.

Multiple Core Cuts

• Solution: Gradually increase the wire diameter setting until the damage stops.

Inconsistent Strip Lengths

1. Insufficient Feeding Wheel Pressure:
2. Dirty Feeding Wheels:
3. Incorrect Wheel Gap or Air Pressure:
4. Excessive Straightener Pressure or Wire Reel Issues:
5. Inconsistent Wire Thickness:

Cut-Off Wire Ends or Tails

• Solution: Increase the wire diameter setting.

Occasional Cut-Off Wire Ends or Tails

• Solution: Slightly increase the wire diameter setting.

Uncut Wires

1. Wire Diameter Exceeding Range:
2. Excessive Speed:
3. Lack of Lubrication:
4. Dull Blades:

Wire Clamp Issues

• Solution: Adjust or replace the wire guide plate with a suitable guide tube.

By addressing these common issues and following the provided solutions, you can improve the efficiency and accuracy of your wire stripping process.