Training shifts in the age of advanced instrumentation and process control devices

The growing importance of advanced field devices marks a turning point in the process industry: streamlined processes, informed data-driven decisions, improved efficiency and safety, and reduced operational disruption.

This underscores the need for parallel investment in improving workforce skills to take full advantage of the benefits of smart and Industrial Internet of Things (IIoT) and smart field devices. How to address this new topic in training programs in school or in the industry? We turned to our process automation specialists for insights.

What’s the main difference between IoT and analog or basic electronic field devices?

The difference lies in their connectivity, communication, and the advanced features they provide, aligning with the latest advancements in industrial automation and Industry 4.0.

What new skills are required to effectively work with smart and IoT devices?

Given their characteristics, advanced devices require a broader skill set that encompasses IT and analytical skills. In practical terms, workers should demonstrate proficiency in digital communication protocols and the utilization of software tools for configuration, monitoring, control, and troubleshooting. Additionally, they must address potential security risks, interpret maintenance alerts, and utilize data to optimize reliability, particularly with predictive maintenance features.

Is it worth upgrading the training equipment in technical schools with IIoT devices?

Absolutely, it is a strategic move with several benefits. Students will encounter these advanced technologies in the workplace, making the training environment more reflective of real-world scenarios. Starting small, such as replacing one or two traditional transmitters in a process loop with smart ones, provides a manageable entry point. Taking small initial steps allows teachers and instructors to become familiar with the technologies and progressively update course content.

Are there user-friendly technologies for teachers and learners?

Yes, there are user-friendly technologies and straightforward introduction setups. Take IO-Link, for instance, known for its simplicity in industrial automation. Teachers can opt for IO-Link ready sensors, which are simpler than transmitters. Choose a sensor for flow, level, temperature, or pressure, and install it in the process loop on the lab training equipment, along with an IO-Link master module. Then download free configuration software like PACTware. Students can integrate and configure the sensor into the communication network. Another uncomplicated option is to replace a transmitter with an equivalent one equipped with Bluetooth connectivity and use a free app for remote configuration, diagnosis, and maintenance.

What should companies do to upskill their existing workforce?

Our top recommendation is to familiarize workers with upcoming technologies and devices well in advance of their implementation. Offering hands-on training opportunities beforehand allows workers to experiment, make mistakes, and learn in a controlled environment, away from production systems. This was the approach adopted by one of our mining clients, who purchased one of our industrial process control learning systems and asked us to integrate specific IoT devices that would soon be implemented into their operations.

Explore additional articles on current trending topics that impact skill requirements in the process industry, along with relevant training content and equipment.

Download our new product guide for process automation learning solutions.