Traceability and Reusable Asset Management: Antares Vision Group's Solution for Optimizing Production and Supply Chain Visibility

At Antares Vision Group we are committed to enhancing production efficiency and replacing manual procedures with advanced technologies that ensure complete traceability from raw materials to finished goods. Our solutions provide full visibility of the movements of reusable assets such as bread baskets, trays, pallets or Ref (returnable refillable) PET bottles through the supply chain. Here are some applications of our supply chain transparency solutions across various food sectors.

Enhancing Chocolate Production: RFID Traceability Solution for Raw Materials

Antares Vision Group, through ACSIS ?technology, has implemented a raw material traceability solution for one of the world's leading chocolate producers. The client uses almonds for various brands and was looking for a solution to track the raw material starting from the production batch. Since manual data collection was found to be ineffective due to errors and delays, the company opted for a reliable and verifiable traceability system that ensures efficiency, safety, and regulatory compliance. To achieve these goals, Antares Vision Group applied RFID technology, which allows for unique batch identification, automates data acquisition, and integrates in real-time with the client's production system. The customer can now track batches while relying on data integrity.

Streamlining production and traceability for an iconic candy brand

For a renowned candy producer, we optimized the production of one of its most iconic brands, a licorice snack loved by American consumers for over a century. The main challenge was the time-sensitive production process, which also relied heavily on manual intervention. Delays between extrusion, drying, and packaging resulted in product waste and rework, also risking compliance with food safety standards. Another requirement was raw material traceability. To meet these needs, we implemented an automated traceability solution, equipping all product shelves with barcodes readable by fixed and portable scanners for real-time data acquisition at critical points in the supply chain. This integrated system provides a clear view of the production line, from material receipt to production and packaging. The process can also be traced back to identify the original batch of raw materials from the finished product.

Optimizing returnable asset management for a leading bakery company

For the largest multi-national baking company in America, we implemented a solution for tracking the returnable assets in which the breads were transported. These assets primarily include trays and dollies, which were often subject to damage, loss, or theft. With over 8 million trays in constant use, each costing about $7, the company frequently faced financial losses amounting to $5 million annually, along with a negative impact on its carbon footprint. By efficiently managing its returnable transport items, the company can now monitor its assets in real-time throughout the entire supply chain, with full visibility of their location and status.

Conclusion

From optimizing raw material tracking for chocolate and licorice snack production to efficiently managing reusable containers for bakery products, Antares Vision Group's innovations not only enhance productivity and safety but also ensure strict compliance with food safety standards. By automating data collection and providing real-time insights, these solutions empower food producers to reduce waste, prevent losses, and maintain the integrity of their supply chains, ultimately driving efficiency and sustainability across their operations.

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