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How do you use failure mode and effect analysis (FMEA) to prevent breakdowns?

Learn how to use failure mode and effect analysis (FMEA) to prevent breakdowns in your manufacturing process, product, or system. Discover the benefits and…

全面生产管理

What are the key success factors and pitfalls of TPM in a global and dynamic environment?

8 次贡献 2 周前

Learn the benefits, challenges, best practices, pitfalls, and tips of Total Productive Maintenance (TPM), a lean manufacturing strategy, in a global and dynamic…

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What are the best practices for SMED and TPM in a high-mix, low-volume environment?

32 次贡献 1 个月前

Learn how to apply SMED and TPM techniques to reduce setup time and downtime, and improve productivity, quality, and flexibility in a high-mix, low-volume…

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What are the key success factors and common pitfalls of TPM projects and programs?

9 次贡献 1 小时前

Learn about the history of Total Productive Maintenance (TPM), a systematic approach to improve industrial equipment reliability and efficiency. Discover its…

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How do you measure and analyze the administrative losses in your organization?

8 次贡献 1 个月前

Learn how to measure and analyze the administrative losses in your office or service functions and how to apply total productive maintenance (TPM) principles to…

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How do you use reliability tools such as FMEA, RCM, and RCA to support TPM?

1 次贡献 4 个月前

Learn how to use FMEA, RCM, and RCA to support TPM and optimize your equipment performance and reliability.

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What are the key skills and tools for reducing startup and yield losses in TPM?

9 次贡献 2 周前

Learn the key skills and tools for reducing startup and yield losses in your production equipment with Total Productive Maintenance (TPM), a systematic approach to…

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How do you implement TPM in a service industry?

6 次贡献 3 个月前

Learn how to apply Total Productive Maintenance (TPM) in six steps to eliminate waste, improve quality, and increase efficiency in your service industry.

全面生产管理

How do you sustain and standardize TPM across your plant or organization?

6 次贡献 5 天前

Learn how to sustain and standardize Total Productive Maintenance (TPM), a lean manufacturing approach that maximizes equipment efficiency and reliability.

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How do you use visual management and 5S to support TPM and reduce waste and downtime?

6 次贡献 1 个月前

Learn how to use visual management and 5S to support TPM and reduce waste and downtime. Eliminate the six big losses with these tools.

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What are the benefits and challenges of using Pareto analysis for TPM problem solving?

8 次贡献 1 个月前

Learn how to use Pareto analysis to identify and prioritize the most critical problems or defects in your TPM program, and how to overcome its challenges.

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How do you sustain and audit the results of TPM and avoid backsliding or complacency?

14 次贡献 2 个月前

Learn how to optimize your equipment and processes with Total Productive Maintenance (TPM), and how to monitor and evaluate your TPM performance.

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What are the benefits and drawbacks of using external and internal setup methods in SMED and TPM?

1 次贡献

Learn how to use external and internal setup methods in SMED and TPM to reduce setup time and improve machine performance.

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How do you benchmark and learn from other TPM and lean practitioners in your industry or sector?

8 次贡献 1 个月前

Learn how to compare TPM and lean, and how to benchmark and improve your TPM performance with tips from other practitioners.

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How do TPM award winners in India sustain their excellence in maintenance practices?

5 次贡献

Learn how TPM award winners in India use culture, employee involvement, customer focus, and management support to optimize their production system.

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How do you implement focused improvement projects to reduce waste, energy consumption, and emissions in TPM?

20 次贡献 2 个月前

Learn how to implement focused improvement projects in Total Productive Maintenance (TPM) to reduce waste, energy consumption, and emissions in your operations.

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What are the best practices for auditing and sustaining the Five Ss in a TPM program?

6 次贡献 1 个月前

Learn the best practices for auditing and sustaining the Five Ss in a TPM program. Avoid common challenges and pitfalls with these tips.

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How do you apply TPM principles to reduce setup time and waste?

13 次贡献

Learn how to apply Total Productive Maintenance (TPM) principles to reduce setup time and waste in your operations. Discover techniques such as SMED, 5S, and…

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How do you measure and improve the eight pillars of TPM in your organization?

8 次贡献

Learn how to use metrics and actions to assess and enhance the eight pillars of Total Productive Maintenance (TPM) in your organization.

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How do you balance TPM with other operational and quality initiatives and standards?

8 次贡献

Learn how to align and integrate Total Productive Maintenance (TPM) with other quality standards, such as ISO 9001, Six Sigma, Lean, or Kaizen.

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What are some of the tools and techniques that you use for focused improvement projects?

26 次贡献 1 个月前

Learn about some of the common tools and techniques that you can use for focused improvement projects, a pillar of Total Productive Maintenance (TPM).

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How do you adapt TPM and lean manufacturing to different types and sizes of industries and markets?

15 次贡献 1 个月前

Learn six steps to customize your Total Productive Maintenance (TPM) and lean manufacturing initiatives to different types and sizes of industries and markets.

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How do you integrate TPM with other improvement methodologies, such as lean, six sigma, or kaizen?

10 次贡献 3 周前

Learn how to align Total Productive Maintenance (TPM) with other improvement methodologies, such as lean, six sigma, or kaizen, and leverage their synergy for…

全面生产管理

How do you balance the trade-offs between planned maintenance and unplanned downtime in your TPM program?

0 次贡献

Learn how to balance the trade-offs between planned maintenance and unplanned downtime in your Total Productive Maintenance (TPM) program and improve your TPM…

全面生产管理

How do you align early equipment management with your business goals and customer needs?

23 次贡献

Learn how to optimize your new or modified equipment with early equipment management (EEM), a pillar of total productive maintenance (TPM). Follow these five steps…

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What are the key steps to implement quality maintenance in a new or existing TPM program?

11 次贡献 5 个月前

Learn the six key steps to implement quality maintenance in a new or existing Total Productive Maintenance (TPM) program, and how to use tools and techniques to…

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How do you benchmark and communicate your TPM results and achievements?

0 次贡献

Learn how to measure and communicate your Total Productive Maintenance (TPM) results and achievements with these tips on goals, indicators, data, benchmarking, and…

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What are the benefits and challenges of integrating the Five Ss with other lean tools in a TPM framework?

4 次贡献

Learn the benefits and challenges of integrating the Five Ss with other lean tools in a TPM framework. Get tips and examples from different industries.

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What are the best practices for implementing TPM in different stages of equipment life cycle?

10 次贡献 4 个月前

Learn the best practices for implementing Total Productive Maintenance (TPM) in different stages of equipment life cycle to optimize performance and reliability.

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How do you avoid common pitfalls and biases in Pareto analysis for TPM?

0 次贡献

Learn how to use Pareto analysis for problem-solving in Total Productive Maintenance (TPM) and avoid common pitfalls and biases that can affect its validity and…

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How do you set up a TPM audit and award system in your organization?

0 次贡献

Learn how to improve your equipment and processes with a TPM audit and award system. Follow these six steps to define, develop, train, conduct, recognize, and…

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How do you communicate and celebrate the results and achievements of your TPM audit and award system?

0 次贡献

Learn how to share and recognize your TPM success with effective communication and celebration strategies for your TPM audit and award system.

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How do you sustain and improve TPM performance over time and across different processes and machines?

0 次贡献

Learn how to optimize your equipment and processes with Total Productive Maintenance (TPM). Discover tips to set goals, audit, analyze, train, innovate, and…

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How do you standardize and document your setup procedures and checklists using TPM and SMED?

0 次贡献

Learn how to use TPM and SMED principles to reduce setup time and waste, and document your setup procedures and checklists in six easy steps.

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How do you conduct a TPM audit and what are the key indicators to look for?

0 次贡献

Learn how to conduct a TPM audit to evaluate your Total Productive Maintenance performance and identify improvement areas. Find out what are the key indicators to…

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How do you integrate TPM with other root cause analysis methods such as fishbone diagrams and FMEA?

0 次贡献

Learn how to use fishbone diagrams, FMEA, and 5 Whys to find and fix the root causes of problems and failures, and integrate them with TPM for continuous…

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What are the key success factors and pitfalls to avoid in preparing for a TPM award assessment?

2 次贡献

Learn the key success factors and pitfalls to avoid in preparing for a TPM award assessment based on the JIPM TPM award framework.

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How do you involve your suppliers and customers in your TPM and SMED initiatives?

0 次贡献

Learn how to engage your suppliers and customers in your TPM and SMED initiatives, and why it is important for your equipment performance, setup time, and customer…

全面生产管理

How do you identify and eliminate speed losses in TPM?

5 次贡献

Learn a four-step approach to identify and eliminate speed losses in Total Productive Maintenance (TPM), one of the six big losses categories that affect OEE.

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How do you customize your TPM audit software to suit your specific needs and goals?

0 次贡献

Learn how to customize your TPM audit software to monitor, measure, and improve your Total Productive Maintenance activities and results.

全面生产管理

How do you sustain and audit the results of TPM activities?

0 次贡献

Learn how to define goals, conduct reviews, implement actions, foster culture, benchmark practices, and update strategy for TPM.

全面生产管理

What are the emerging trends and technologies that will impact your Five Ss and TPM processes and outcomes?

0 次贡献

Learn how smart sensors, cloud computing, AI, AR, VR, digital twins, and 3D printing can impact your TPM and Five Ss processes and outcomes.

全面生产管理

What are the latest trends and innovations in TPM and preventive and predictive maintenance software?

0 次贡献

Discover the latest trends and innovations in TPM and preventive and predictive maintenance software, and how they can optimize your equipment performance and…

全面生产管理

What are the benefits and drawbacks of using external TPM consultants or auditors?

1 次贡献 1 个月前

Learn about the benefits and drawbacks of hiring external TPM experts to improve your equipment and process performance with Total Productive Maintenance (TPM).

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What are the best practices for preventing setup and adjustment losses in TPM?

7 次贡献

Learn the best practices for preventing setup and adjustment losses in TPM, one of the six big losses that affect your equipment efficiency.

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How do you benchmark and communicate your TPM results and achievements?

3 次贡献

Learn how to measure, analyze, and reduce the six big losses that affect your equipment performance with Total Productive Maintenance (TPM) methodology.

全面生产管理

How do you benchmark and learn from other organizations that have successfully adopted TPM?

0 次贡献

Learn how to benchmark and improve your total productive maintenance (TPM) system with the Five Ss: sort, set in order, shine, standardize, and sustain.

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How do you plan and execute TPM projects and improvement cycles, from initiation to evaluation?

2 次贡献

Learn how to apply Total Productive Maintenance (TPM) principles and practices to improve your equipment and processes. Follow these five steps to achieve your…

全面生产管理

How do you adapt and improve your TPM strategy in response to changing market and technological conditions?

6 次贡献

Learn how to use Pareto analysis, root cause analysis, statistical process control, failure mode and effect analysis, and quality function deployment to improve…

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