Top Belzona Applications of 2024

Welcome to this special December edition of Industrial Insights, where we look back over the year at some of our favourite Belzona applications from around the globe.?

From preserving history and helping local communities to sustaining modern industries, these projects highlight how Belzona’s solutions transform maintenance challenges into success stories.?

Combatting Corrosion at a Nickel Mine in Australia?

Location: Australia?

Problem: Corrosion under insulation on an ammonium sulphate feed tank.?

Solution Highlights:?

Belzona SuperWrap II was utilised to restore and protect a 9.5 metre (31.2 ft) diameter feed tank at a major blue-chip nickel mine. The tank, operating at elevated temperatures of approximately 70°C (158°F) and handling highly corrosive media, suffered from corrosion under insulation and chloride-induced stress corrosion cracking.

The repair was completed within just 24 hours, circumventing the need for costly and time-intensive asset replacement. By leveraging cold-curing technology, the project eliminated the hazards and downtime associated with hot work, enhancing both safety and efficiency.

This project supports sustainable practices by extending the life of critical equipment in the nickel industry, which is integral to the production of lithium-ion batteries for electric vehicles.?

Belzona Restores Propeller Shaft on Olympic Torch Ship for 2024 Games

Location: France?

Problem: Severe corrosion on propellor shaft of historic ship Belem.?

Solution Highlights:?

On 8 May 2024, the historic Belem arrived in the bustling port city of Marseille, marking the arrival of the Olympic torch in France. However, prior to this historic journey, the ship’s original 127-year-old propeller shaft was badly damaged from saltwater corrosion.

The shaft was reconstructed back to its original profile using Belzona 1111 (Super Metal). Two protective coats of Belzona 5821 were then applied to ensure long-term resistance against erosion and corrosion.?

The solution preserved a vital piece of history, restoring the 19th century ship’s propeller shaft avoided costly replacement while maintaining the vessel's authenticity.?

This application underscores Belzona’s role in not just industrial innovation but also in safeguarding cultural and historical heritage.?

Repairing an 872 Metre Oil Pipeline in Spain?

Location: Spain?

Problem: Severe corrosion on an underground oil pipeline.?

Solution Highlights:?

At a Spanish refinery, an underground pipeline was severely corroded, and disastrous consequences—both financially and from an environmental perspective—could have ensued if the corroded pipeline was not addressed.

A combination of Belzona 1111 (Super Metal), Belzona 7311, and Belzona SuperWrap II was used to restore and reinforce the pipeline.?Additionally, Belzona 5811 was applied for long-term anti-corrosion protection.?

By opting for Belzona’s polymeric solutions, the refinery avoided the environmental and financial costs of replacing the pipeline, aligning with the oil and gas industry’s decarbonisation goals.

Pro Bono Floor Restoration at a Sober Living House in Kansas City?

Location: Kansas City, USA?

Problem: Flooring in need of repair at a local addiction service facility.

Solution Highlights:?

• As part of Belzona’s Global Distributor Charity Initiative, Global Reach, Local Impact!, Belzona KC volunteered 8 hours of labour over two days to restore the facility’s meeting room floor.
• The project involved diamond grinding the concrete substrate and applying two coats of Belzona 5231 (SG Laminate) with a nap roller, creating a durable and smooth finish.
• This pro bono effort transformed the space, providing a safe and welcoming environment for community members seeking recovery and support.

To learn more about Belzona's Charity Initiative read our LinkedIn article.

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