Top 10 Fertilizer Production Line 2018
Brief Introduction of Compound Fertilizer Equipment
With many years experience of producing mixed (compound) fertilizer machine, we can design and manufacture machines which used to produce :Inorganic fertilizer with high, medium and low content and organic compound fertilizers.
The main compound fertilizer machines are composed of disc mixers, vertical crusher, disc granulator, rotary drum granulator, rotary dryer, rotary cooler, belt conveyor, elevator, packaging machines, high-temperature materials drying equipment and fertilizer coating machine.
The above mentioned machines accord with the standards of Ministry of Chemical Industry. Our machine has the advantages of running stable, low malfunction rate, small maintenance and low price and get favorable comments of customers.
The capacity of compound fertilizer machine range from annually 10,000 tons, 20,000 tons and 30,000 tons, 50,000 tons and 80,000 tons to 10 million tons. It is widely used to manufacture organic, inorganic fertilizers in compound fertilizer factory, general calcium granulating factory, waste disposal factory and sewage treatment factory.
The three-in-one rotary drum machine is the patented product of our factory, it integrates the functions of drying, secondary granulating and cooling and classification with the characteristics of compact, small area, low investment, energy-saving, reliable, low broken rate of finished products, low costs and improving the operational environment etc.
It can be applicable to all high, medium and low concentration mixed (compound) fertilizer production processes. We can also provide the service of installation, commissioning, formulation technology, and personnel training of 1-10 million tons mixed (compound) fertilizer equipment. We will rely on high-quality products, advanced technology, reasonable price and good after-sales service to meet the requirements of all the users and warmly welcome all the mixed (compound) fertilizer manufacturers to visit factory and negotiate business as well as technology cooperation.
With advanced technology and the advantages of reasonable design, compact, innovative and practical, low consumption, double-roll granulator is the key equipment of compound fertilizer line and can be matched with other machine or be used separately. It can be used for the continuous, mechanized compound production line of annual output of 150,000 tons or 30,000tons. Adopting no-drying process, normal temperature production, one time granulating, it is a new generation product of saving energy-saving and consumption-reducing used in all kinds of compound fertilizer industry.
Advantages of Compound Fertilizer Machine
1. Equipped with advanced fertilizer manufacturing technique, this fertilizer production line can finish fertilizer granulation in one process.
2. Adopts advanced rotary drum granulator, granulating ratio is up to 70%, high intensity of granules,
3. The inner cylinder body adopts high quality rubber plate lining structure which prevents the raw material from sticking on the plate.
4. Wide adaptability of raw materials, suitable for compound fertilizer, pharmaceuticals, chemicals, fodder and so on.
5. High-quality, stable performance, anti-corrosion and wear-resistant materials components, abrasion proof, low energy consumption, long service lifespan, easy maintenance and operation, etc.
6. High efficiency and economic returns, and the small part of feeding back material can be granulated again.
7. Adjustable capacity according to customers’ requirements.
BB Fertilizer Production Equipment
BB fertilizer production line which is designed and manufactured according to the requirements of compound fertilizer plant and fertilizer distributors, the output of 1-100,000 tons, adopt the technology of direct lifting ,mixing and unloading, which almost reached the goal of "zero" blanking.
BB fertilizer’s main equipment adopts positive and negative rotation operation, through special screw mechanism and unique three-dimensional structure of material mixing and output, the whole set of equipment with features of low price, small footprint, large output, evenly mixing and so on.
Process: all kinds of raw materials automatically ingredients at the same time → mixing by blender → automatic packaging scale → sewing bag → the finished product.
BB fertilizer production line features are as followings:
(A) fully automatic. Winnermac designed the BB fertilizer production line composed of the automatic batching system, mixing system, quantitative packaging machine three parts.The computer control, fully automated production,which Greatly reduce the staff, reducing labor intensity.
(B) high precision. Winnermac ingredients system for the production is computer-controlled, electronic weighing, strictly control ratio. A variety of different ingredients, electronic packaging error after the quantitative less than one thousandth.
(C) large output. The production line design output of 8T ~ 30T per hour, there are three specifications to choose from. This fully resolved the contradictions of BB fertilizer because of the strong seasonal concentration.
(D) new technology. 1. The mixing system adopts drum-type non-destructive mixer and barrel-type feeding machine, which not only does not damage the original particle shape of the material, but also prevents segregation of finished products after mixing; batch batchwise mixing mode and high mixing uniformity. Mixer blade design unique, stir, quickly into and out of material. Effectively improve the quality of products and market competitiveness.
2. aim at the humid climate in southern China, relatively small production workshop and high labor costs, XYPF-B series (ground feeding method) production line equipment, batching system underground, barrel lift, compact production line, small footprint, directly on the ground Feeding, labor intensity is relatively small. Unique barrel lifting device to minimize the material and air contact, to avoid the moisture absorption and return during the production process. 3. XYPF-Ⅱ series of anti-corrosion models, using different special anti-corrosion measures, greatly extending the life of the equipment, especially for use in rainy and wet areas. 4.BB fertilizer production line without any dead ends, after the clean-up, convenient and simple.
(E) easy to manage. The main control room of the production line can monitor the running status of each component equipment, and the high-speed 485 or 232 communication interface is convenient for connecting with printers and computers and can store 20 kinds of recipes so as to realize the modernization of production management.
(F) strong adaptability. Suitable for a variety of harsh environments, including the northern alpine region, southern humid areas.
NPK Compound Fertilizer Production Line
Introduction of NPK Fertilizer Machine
NPK Fertilizer Machine is a kind of equipment which can use to product compound fertilizer, and the raw material normally are Nitrogen, Phosphorus and Potassium. Our NPK fertilizer Machine is independently developed by our own company and it is widely applied to produce various of compound fertilizer and the capacity ranges from 5,000-200,000 tons/year. It can granulate NPK fertilizer, DAP and other materials into compound fertilizer particles in one processing line. This equipment can specially used for manufacturing compound fertilizers with different concentrations and types, such as organic fertilizers, inorganic fertilizers, biological fertilizers, and magnetic fertilizers, etc. It is mainly used for producing spherical particles with a diameter ranging from 1mm to 3mm.
Working Process of NPK Fertilizer Production Line
The whole compound fertilizer machinery in the fertilizer production line includes the following machines: fertilizer mixing machine → fertilizer crushing machine → rotary drum granulator → rotary drum drying machine → rotary drum cooling machine → rotary drum coating machine → rotary screening machine → packaging machine → spraying granulating system→ belt conveyor → and other accessories.
The process technology of N-P-K fertilizers is advanced and reliable. According to the compatibility and crossability of the three raw materials, N-P-K compound fertilizer in different percentage composition can be manufactured applicable for different requirements of soils and crops.
The process technology of N-P-K fertilizers is advanced and reliable. According to the compatibility and crossability of the three raw materials, N-P-K compound fertilizer in different percentage composition can be manufactured applicable for different requirements of soils and crops. 1. Firstly, the raw materials are put into mixer in strict accordance with the technical requirements of each raw material quantity. Then the conveying belt sends the materials to crushing machine.
2. Then, the crusher machine smashes lump materials into small ones that the fineness meets the required for granulation. Then the conveying belt sends the materials to rotary drum granulator machine.
3. During granulating, there is a water pump to offer gas and makes fertilizer particles forming easily. The solid fertilizer powder after granulating will rise by the rotation of the cylinder and scroll down under the effect of gravity. At the same time, according to the raw material quantity, add a certain proportion adhesives for granulation. After several times repetition of the same rotation, fertilizer materials gradually form. Next the conveying belt sends the materials to rotary drum drying machine and cooling machine.
4. There are also draught fans to supply hot air and cold air to drying machine and cooling machine respectively. After drying and cooling is screening process. the coating machine can beautify the materials.
5. In the process of screening, the qualified materials can be sent to packaging machine by bucket elevator, while others are conveyed back to crusher or granulator to be re-processed.
Biological Organic Fertilizer Equipment
Introduction of Biological Organic Fertilizer Equipment
The organic fertilizer machines are: animal manure fermenting machine, high moisture crusher,vertical crusher, chain crusher,vertical mixer,pan mixer, roller granulator,pan granulator, pelletizer, rotary dryer, rotary drum screen, rotary cooler,packing machine, bucket elevator, this organice fertilizer production line is commonly used to process different fermented organic substance into bio-organic fertilizer. It adopts one-step molding technology. Agricultural waste and animal manure are recycled as the main raw materials, thus animal manure or municipal waste is not only creating economic benefits for the enterprise, but also making a great contribution to environmental projects for mankind.
Raw Materials, Which can be used to produce Biological Organic Fertilizer:
1. Agricultural waste: cotton dregs, straw, dregs of beans,rice bran, etc.
2. Animal manure/faeces: mixture of poultry litter and animal waste, such as the wastes of slaughterhouse, fish market, urine and dung of cattle, pigs, sheep, chicken, ducks, geese, goat, etc.
3. Industrial waste: manioc waste, sugar scum, wine lees, vinegar residue, furfural residue, etc.
4. Home scrap: the roots,food waste, and leaves of vegetables, etc.
5. Sludge: the sludge of the river, sewer, etc.
Features of Biological Organic Fertilizer Production Line
1. The line takes animal manure and agricultural waste as its main material, not only turns the waste into valuable things, but also protects the environment.
2. The whole fertilizer production process is centralized controlled, so this series of fertilizer machines are highly automatic and easy to operate.
3. Both batching system and packing system are controlled by the computer, thus ensuring the precision of material batching and fertilizer packing.
4. High-quality, stable performance, compact process layout, advanced technology, and convenient maintenance.
Working Process of Biological Organic Fertilizer Production Line
Organic fertilizer production line is a complete set of equipment from raw materials collection to the organic fertilizer packing.
※ Organic materials fermentation process plays the preliminary but indispensable role in the whole production line. Two main types of compost turner are widely used to turn and mix the compost and accelerate the fermentation speed: Self-propelled compost turner and hydraulic compost turner.
※ Crushing Process: The compost lump materials should be grinded before the granulating process. But we can leave out crushing process when the compost material is fine enough. Vertical chain crusher and double-shaft horizontal crusher, two types of crushing machine can be used to crush lump compost fertilizer raw materials.
※ In the Mixing Process, two types of mixing machine are applied to mix raw materials in the fertilizer production line: horizontal mixer and vertical mixer.
Powder chicken manure organic fertilizer equipment
Pulverized chicken manure organic fertilizer production process: chicken manure fermentation - grinder - screening machine - powder automatic packing scale, belt conveyors use as connections.
After magnetic screening the fermented organic waste of chicken manure, with the binder and other need to be compatible materials, according to ingredients ratio, in the blending system to metering, ingredients, mixing,after that feeding the fully mixed material evenly and continuously by the belt Conveyor to pelletizer, and polishing machine thrown into a ball-shaped particles, the dryer for low-temperature wind drying (≤ 65 ℃) ,after cooling, screening, the finished product particles transported by the belt conveyor to Finished silos, the computer quantitative packaging system measurement, packaging and storage.
Chicken manure fermentation maturity basic indicators:
1. Looseness: The biological fermentation began loosely on the fourth day of fermentation, showing a crushed shape.
2. Odor :bio-fermentation method from the 2nd days to reduce the odor, disappeared on the 4th day, completely disappeared on the 5th day, the 7th day to distribute the fragrance of the soil.
3 Temperature: bio-fermentation reached high temperature on the second day, 7th days to begin to fall. Maintain a high temperature stage for a long time, fermented rot thoroughly.
4. PH value of biological fermentation: PH value reached 6.5.
5. Moisture content: 55% of the initial moisture content of fermented raw materials, biological fermentation water content can be reduced to 30%.
6. Ammonium nitrogen:
At the start of fermentation, the content of ammonium nitrogen increased rapidly and reached the highest level on the fourth day due to the ammonification and the mineralization of organic nitrogen, followed by the loss of the ammonium nitrogen in the composting and conversion to Nitrate and gradually reduce. When the ammonium nitrogen is less than 400mg / kg to achieve maturity mark. Biological fermentation of ammonium nitrogen content can be reduced to about 215mg / kg.
7. C / N ratio compost :C / N ratio below 20, to reach the maturity indicators.
8. Coli count and ascaris egg mortality. Fecal coliforms ≤ 100 / g (mL) Ascaris egg death rate ≥ 95%
9. Seed germination rate:Biological fermentation of cattle, sheep excrement rate of more than 80%.
Chicken Manure Organic Fertilizer’s Fermentation
the moisture of Chicken, duck’s manure is around 80%, straw moisture content is 10%, after composting water content of chicken, duck’s manure can be reduced to 30%. The initial water content adjusted to 60% is the best. You can calculate the amount of backfill for chicken, duck’s manure is33%, chicken manure and accessories ratio is 3: 1. According to the local conditions, you can use straw, corn stalks, peanuts and other organic matter as the auxiliary material.
Chicken manure composting fermentation
Chicken, duck manure composting fermentation is mainly use biological effects combined with advanced mechanical technology to effectively handling chickens and duck manure. the common process is aerobic fermentation. Using aerobic fermentation method can helt to rise up composting temperature high and fast , maturity cycle is short. Due to its high fermentation temperature, can effectively kill eggs,germs and plant seeds etc. in chicken manure, under the effective mechanical stirring, the drying effect is also very significant. At present, the composting fermentation process commonly used in industry mainly includes the stacker compaction fermentation process and aerobic tank fermentation process.
The chicken, duck manure compost in the smooth surface earth in the form of chopped pile. sprinkle with biological fermentation agent. ( directly put the material into the tank if use tank fermentation machine), compost pile width should equal to the equipment width, make the compost plie as high as possible and its length as long as possible, such as 50 meters, 100 meters, the ground to be smooth, concree land or soil land both ok, (as long as the land is smooth with a certain hardness is ok) .to produce 10,000 tons required 5-6 acres land, tank fermentation machine covers an relatively small area.
Compost and straw, sawdust and other excipients (moisture content should be 50% -70%), ferment bacteria and other uniform mixing and turn over, 3-5 hours to deodorize, 16 hours warming to 50 degrees, when the temperature reaches 55 degrees, then re-mixing and turning pile and aeration, after that whenever the material temperature reaches 55 degrees,it will start overturning, which is play the role of uniform fermentation, aeration, cooling , repeat the last process until thoroughly decomposed.
Chicken, duck manure fermentation in summer and autumn, the time control in about 15 days, winter and spring is about 20 days. After the above fermentation process, chicken, duck manure has basically decomposed. Come out of the fermentation tank, stacked in the warehouse for about 10 days will be fully cooked. This chicken, duck manure entire harmlessly process is over. Powder chicken, duck made of organic fertilizer is done.
Cooked rotten chicken, duck manure, the color is tan, the basic no smell, the material temperature is close to the atmosphere temperature, the degree of looseness is good; Second, the chemical indicators, namely the moisture content below 30%, total nitrogen, phosphorus and potassium nutrients, organic matter content (Based on the actual quality of chicken and duck manure), pH 7.5-8.0, fecal coliforms ≤ 100 / g, parasitic egg mortality in 95% to 100%. Where to achieve the above indicators are perfect fermentation.
If you want to make granulated fertilizer , you need to increase the granulator, crusher, grading sieve, dryer, cooler, automatic packaging machines, belt conveyors and other equipment.
Chicken Manure Organic Fertilizer Equipment
Completely fermented decomposed chicken manure by conveyor into the crusher smashing, the fineness of 80 mesh material accounted for more than 65%, through the conveyor belt into the organic raw material warehouse, after electronic measurement with other raw materials (NPK) into the raw materials Crusher for the secondary crushing and mixing, crushing and mixing the material through the belt conveyor into the drum granulator, in the case of adding water and steam, the raw material temperature is raised, the material itself Viscous is excited, under the function of continuous rolling, the material gradually rolling into a ball, finally outflow at the rear ,pellets send feed into disc pelletizer by the belt conveyor , at the large disc pelletizer angle, long Within the granulation area, the particles are continuously lifted to a height where the particles continuously roll off under the action of gravity. The strength of the particles is further strengthened and the appearance of the granules is more rounded. As the particles in the disc granulator gradually increase, Overflow pelletizing plate,send into the dryer through belt conveyor, hot air of hot air stove induced to dryer ,which contact with organic fertilizer particles and its Moisture is quickly switched out, a large amount of vapor is introduced into the dust collector,after remove dust and water washing treatment,release to the air.
The temperature of the dried pellets is about 70 degrees, flows out through the rear of the dryer, and then enters the cooler for cooling. The normal temperature air introduced by the induced draft fan is in full contact with the high temperature particles in the cooler, the temperature of the high temperature pellets is gradually cooled to normal temperature , The hot and cold air inside the cooler is introduced into the dust chamber by the induced draft fan, and after the dust is removed, washed and release to air. Organic fertilizer from cold to ambient temperature flows out from the tail of the cooler into the screening machine. Under the continuous rolling action of the screening machine, the un-screened organic fertilizer passes through the fine mesh section (diameter 2.5 * 2.5) of the screening machine and the product sieve Segment (aperture 4.5 * 4.5), organic fertilizer is divided into fine return material, the finished product particles and large particles of three specifications, of which the fine material and large particles through the belt conveyor back to the granulator to re-create The granules and the finished product granules are sent to the coating machine through a belt conveyer and fully mixed with the coating oil or the functional bacteria into the coating machine for coating and the uniform coating of the coating oil or the functional bacteria is adsorbed on the surface of the granules of the organic fertilizer , And then into the finished product warehouse, measured by the electronic packaging machine into the packaging machine packaging seal, and then into the finished product storage.
Chicken Manure Organic Fertilizer Production Line
The fermented chicken manure organic fertilizer crushed and sieved,with binder and other need to be compatible ingredients ,according to the ratio, in the mixing system for metering, ingredients, mixing, the fully mixed material evenly and continuous feeding to new organic fertilizer granulator by the belt conveyor , the polishing machine thrown into a ball-shaped particles, the dryer for low-temperature wind drying (≤ 65 ℃) ,after cooling, screening, the finished product particles transported by the belt to Finished silos, the computer quantitative packaging system measurement, packaging and storage
The new organic fertilizer granulation machine is most suitable for direct granulation after fermentation, saving drying process, greatly reducing manufacturing costs. The new organic fertilizer granulator using high-speed rotary mechanical stirring force and the resulting aerodynamic , fine powder material in the machine to achieve continuous mixing, granulation, nodularity, dense process, so as to achieve the purpose of granulation. Particle shape is spherical, sphericity ≥0.7, particle size is generally between 0.3-3 mm, granulation rate ≥90%, the size of the particle size can be adjusted by mixing the material and the spindle speed, usually the lower mixing materials, higher speed, the particles more smaller, and vice versa. Applications: This machine is especially suitable for the granulation of light powder material. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, the better the ball quality. General requirements Before the granulation of materials granulation should be less than 200 mesh is appropriate, the typical application of materials: chicken manure, pig manure, cow dung, carbon black, clay, kaolin and so on.
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