SteelDECK in Ghorpadi Rail Over Bridge

Constructing a rail over bridge over an active railway line comes with unique challenges—heavy traffic, scheduled train movements, and strict structural requirements. For the Ghorpadi Rail Over Bridge, SteelDECK 52 and SteelDECK 102 played a crucial role in ensuring strength, efficiency, and uninterrupted progress. Here’s how we made it possible!

Project Overview

The Ghorpadi Rail Over Bridge (ROB) in Pune was built to improve road and railway connectivity.

This critical infrastructure project aimed to ease traffic congestion and enhance safety by providing

an alternative route over the railway tracks.

Since steel decking sheets were a mandatory requirement for this railway project, Geometric Steels

Roll Forming Pvt. Ltd. was entrusted with supplying high-quality SteelDECK 52 and SteelDECK 102 to

ensure strength, durability, and efficiency. The project was successfully completed on 30th

December 2023, with Manoja Sthapatya as the main contractor.

Challenges

Constructing a rail over bridge comes with unique challenges that require precision, high-quality materials, and strict adherence to safety and engineering standards. The key challenges included:

? Structural Strength & Safety: The bridge needed decking sheets capable of withstanding heavy vehicular loads while ensuring long-term durability.

? Compliance with Railway Standards: The use of steel decking sheets was mandatory as per

railway construction regulations, making material selection crucial.

? Precision & Timely Execution: The materials had to meet strict quality standards and be

delivered on time to avoid construction delays.

? Environmental Factors: The project needed materials resistant to varying weather

conditions, ensuring longevity and reducing maintenance costs.

? Construction Under Heavy Traffic: Since the bridge was built over an active railway line,

construction had to be carefully planned around scheduled train movements. This required

materials that allowed for efficient and quick installation.

Solution

After thoroughly reviewing the project requirements and consulting with engineers, Geometric

Steels recommended a combination of SteelDECK 52 and SteelDECK 102 to achieve the best

performance.

Why SteelDECK 52 and SteelDECK 102?

? SteelDECK 102 was chosen for sections requiring higher load-bearing capacity due to its

deeper profile and superior strength, making it ideal for supporting heavy vehicular traffic

on the bridge.

? SteelDECK 52 was used in areas with relatively lower load requirements, optimizing cost and

material efficiency while ensuring durability and compliance with structural standards.

? The combination allowed for a balanced distribution of weight, ensuring structural stability

and meeting the precise engineering requirements of the bridge.

? Both steel decking sheets offer high resistance to environmental factors, reducing the need

for frequent maintenance and enhancing the lifespan of the bridge.

? Minimizing Disruptions: The use of SteelDECK as permanent shuttering enabled the

construction to proceed smoothly despite scheduled train movements and heavy traffic,

reducing downtime and ensuring efficiency.

Implementation

? Material Selection: Close collaboration with project consultants to determine the most

suitable steel decking sheets for the bridge.

? Timely Supply & Logistics: Logistics: Ensured smooth and on-time delivery to prevent project disruptions.

? Seamless Installation: The decking sheets were installed efficiently by contractors, ensuring

structural stability and long-term reliability.

? Quality Assurance: Each steel decking sheet underwent rigorous quality checks to meet the

required safety and performance benchmarks.

Results

The use of SteelDECK 52 and SteelDECK 102 played a crucial role in the successful completion of the

Ghorpadi Rail Over Bridge. Key benefits included:

? Enhanced Structural Strength & Safety: Thedecking sheets provided the required load-bearing capacity for the bridge.

? RegulatoryCompliance: The materials adhered to all railway construction standards and safety protocols.

?On-Time Completion: Careful planning, precise execution, and timely delivery of materials ensuredthe project was completed as per schedule.

? Long-Term Durability: The high-quality steel used inthe decking sheets ensures the bridge’s longevity with minimal maintenance requirements.

? Improved Connectivity: The ROB has significantly reduced congestion and improved transportation efficiency in the area.

Conclusion

Geometric Steels is proud to have contributed to the successful execution of the Ghorpadi Rail Over Bridge, providing high-quality steel decking sheets to support safer and stronger infrastructure development. This project is a testament to our commitment to delivering reliable, durable, and compliant solutions for large-scale construction projects.

For more details about our steel decking solutions, visit Geometric Steels.

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