Spanish Factory Slashes CO? & Costs with Cutting-Edge Innovation ???????
Ir. Martijn C. de Kuijer
Senior ITS Integration Manager & Consultant specializing in Intelligent Transport Systems, Smart Mobility, and Renewable Energy. Expert in planning, optimization, passenger counting, and real-time systems.
Organic baby food manufacturer Smileat is making a bold move toward sustainability by ditching diesel and embracing concentrated solar thermal energy. This cutting-edge innovation not only ensures cleaner production but also delivers real impact—saving 56 tons of CO? emissions and cutting around €20,000 from the annual energy bill. A win for the planet, a win for business, and a win for the little ones who deserve a greener future!
Suncom Energy has developed an innovative heating solution that maximizes the power of the sun. Their cutting-edge system efficiently captures and stores solar heat using a network of specially designed mirrors and smart software.
Here’s how it works: A series of mirrors, carefully arranged to reflect and concentrate sunlight, directs intense heat onto a liquid-filled pipe. This liquid absorbs the heat and is then transported to a central thermal storage unit, where the energy is stored for later use. What makes this system even more efficient is its built-in smart software, which continuously adjusts the mirrors to track the sun’s movement throughout the day, ensuring maximum energy capture from sunrise to sunset.
By combining precision tracking with efficient heat storage, this breakthrough technology provides a sustainable, cost-effective alternative to fossil-fuel-based heating—helping industries and businesses reduce emissions while keeping energy costs in check. ????
From 100 to 475 Degrees: Tailored Solar Thermal Solutions for Industry ????
Suncom Energy has developed a powerful lineup of solar thermal systems, designed to replace fossil-fuel-based heating with clean, high-efficiency solar energy. Their Sunfleet product range offers three scalable solutions, each capable of reaching different temperature levels to suit various industrial needs:
Revolutionizing Baby Food Production in Spain ??????
One of the latest success stories of Suncom’s technology is Smileat, a Spanish manufacturer of organic baby food. The company recently integrated the Sunfleet H300 into its production process, leading to a massive 80% reduction in diesel consumption—eliminating over 20,000 liters of diesel per year.
This shift has delivered:
? CO? Savings – A significant reduction in emissions, contributing to sustainability goals. ? Cost Efficiency – Annual energy savings of €20,000, shielding the company from volatile energy prices.
? Energy Independence – Less reliance on fossil fuels and fluctuating market rates.
This case study proves that solar thermal technology isn’t just a futuristic concept—it’s a practical, scalable solution that’s already transforming industries today. ????
Turning Surplus Electricity into Sustainable Heat: Power-to-Heat in Action ???
Electricity isn’t just for powering machines—it can also be transformed into heat, thanks to an innovative technology called Power-to-Heat (P2H). This system converts excess electricity from renewable sources like wind and solar into thermal energy, which can then be stored for later use.
How It Works: The Power-to-Heat Process
1?? Surplus Electricity Detection ?
2?? Conversion to Heat ??
3?? Heat Storage in a Thermal Battery ????
Why It’s a Game-Changer
? Maximizes Renewable Energy Use – Instead of wasting surplus solar and wind power, Power-to-Heat ensures it’s stored and used efficiently.
? Provides Sustainable Heat on Demand – Even on cloudy or windless days, industries and buildings can still access clean, renewable heat from the stored energy.
? Reduces Dependency on Fossil Fuels – By replacing gas- or coal-fired heating systems, P2H lowers carbon emissions and energy costs.
This technology is a crucial link between electricity and heat, helping create a more flexible, zero-waste energy system. By integrating Power-to-Heat solutions, industries and businesses can unlock the full potential of renewables—making sustainable energy work 24/7. ??????
Revolutionizing Industry with Sustainable Heat ????
Industries worldwide rely heavily on high-temperature heat for production processes, and this demand is traditionally met by fossil fuels. Suncom Energy is changing that with its cutting-edge solar thermal technology, offering a cleaner, more sustainable alternative.
Key Sectors with High Heat Demand
?? Agriculture – Farms have vast open spaces, making them ideal for solar thermal installations. Sustainable heating can be used for drying crops, greenhouses, and dairy processing.
?? Food Industry – Many food production processes, from pasteurization to sterilization, require high heat. SunFleets can generate up to 475°C, making them a perfect fossil-free replacement.
?? Paper & Pulp Production – This industry is one of the largest industrial energy consumers. By switching to solar thermal energy, paper mills can drastically cut their CO? footprint while ensuring a steady, cost-effective heat supply.
Concentrated Solar Thermal Energy ????
Suncom Energy’s SunFleets use advanced solar mirror technology to capture and store heat efficiently. These systems can be seamlessly integrated into existing industrial processes, providing an eco-friendly, cost-saving alternative to gas or oil.
With industries worldwide looking for cleaner, more reliable energy, solar thermal heat is poised to become the new benchmark—helping manufacturers cut emissions, reduce energy costs, and future-proof their operations in a rapidly changing world. ????
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his is a perfect example of how renewable energy can drive both sustainability and cost savings! ???? By transitioning to solar thermal technology, industries can cut emissions, lower operational costs, and enhance energy efficiency. Kudos to Suncom Energy for leading the way toward a greener future! ????