Six Key Elements to Mechanical Integrity (MI)

Six Key Elements to Mechanical Integrity (MI)

• Good Design - Is your design third party reviewed
• Quality Construction - Are there any non-conformances in construction
• Optimal Operations - Have you defined Integrity Operating Windows
• Excellent Maintenance - Prevent unplanned outages, reduce downtime, save costs
• Productive Inspection - Are you cutting corners
• Data Analytics & Reporting - Have you ever used all the data generated?

In order to meet the Challenges of today, you need the Solutions of tomorrow

Did You know

43% of failures in the oil and gas industries are mechanical integrity related… that number is even higher in petrochemicals & refining

250 million, the average yearly equipment & production cost of major failures.

70% of mechanical integrity failures due to corrosion (missed or mis-characterized damage mechanisms)

57% of major failures due to non-mechanical integrity causes such as management systems and failures in operations, practices and procedures

AIE can support you in development of a comprehensive asset integrity management system, be it small or big sized facility with a scalable solution

Our proprietary industry leading methodology pinpoints the integrity risk score by analysing business, commercial, operational, environemntal, societal and other factors.?

Conduct inspection only as needed to reduce 1) No of inspections, 2) Optimize Resources, 3) Reduce mean time between incidents.

AIE can manage your data, physical and inline inspection, and simulation without having to look for an external vendor.

Improve the accuracy of inspection reports and optimal use of inspection data management to generate reports for in-house and statutory compliance.

Use it flexibly through Software as a Service(SaaS) without any major capital expenditure for IT infrastructure and personnel training expenditure.

Comprehensive portfolio of integrity management software through Veracity platform, including business process blueprinting, future state mapping and realization, systems integration, data migration, and engineering assessment.

ASSET INTEGRITY = AIE

Asset integrity, asset integrity management (AIM), and asset integrity management systems (AIMS) ensure that facilities run smoothly and efficiently during their lifetime and are safely decommissioned when their production and life come to an end.??

Asset integrity, including maintenance and inspection, ensure that major accident hazards are prevented. On-time and well-executed inspection and maintenance prevent unplanned outages, reduce downtime, save costs, and most of all, improve safety and could save lives.

AIE delivers an established range of innovative and risk based asset integrity services to the Oil and Gas, Power Generation and Mining industries. Our integrity techniques are international code compliant and practiced across a range of geographical locations such as UAE, Oman, Algeria, Egypt, Qatar, Iraq, Saudi Arabia & South East Asia.

Our asset integrity services can be effectively implemented at any stage of an asset’s life cycle and have been proven to drive down inspection, maintenance and repair costs whilst improving plant reliability and operational safety. From providing third party consultancy support to delivering a fully integrated integrity management service with permanent site based personnel, AIE can deliver a tailored service unique to our clients’ ever changing needs.

To know more how you can stay ahead of the curve and operate a safe and realiable facility, reach out to john.kingsley@aiegroup.org