Shapco prides itself on offering a Complete In-House Bindery Solution to handle all aspects of your jobs. Including;

Cutting

Die cutting

Folding

Hard cover/case binding

Laminating

Perfect binding

Stitching

Round cornering

Sewing

Shrink wrapping

Etc

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Finishing

CUTTING

• 1 – 54” Saber Computerized Cutter
• 2 – 54” Itoh Computerized Cutters
• 1 – 45” Saber Computerized Cutter
• 3 – 28” x 40” Paper Joggers

DIE CUTTING

• 28” x 40” Brausse Die Cutter with automatic internal and external stripping (2 Brausse Die Cutters)
• 15.75” x 22.5” Heidelberg Cylinder Press
• 14” x 20” Kluge
• 28” x 40” Brausse Clamshell Die Cutter

COLLATING

• Duplo 600i Booklet System with 40 bins and three knife trimming

DRILLING

• Challenge /Lawson 5-head Drills (2 Drills)

ROUND CORNERING

• Lassco CR-50XP Corne rounder

FOLDING

• Stahl Continuous Feed (26” x 40” Format) with right angles, double-gate, perfing and scoring
• MBO Continuous Feed (26” x 40” Format) with right angles, double-gate and spot gluing (fugitive and permanent – 3 heads), perfing and scoring
• MBO Continuous Feed (26” x 40” Format) with right angles
• 2 – MBO (30” x 46” Format) with right angles, perfing and scoring
• Stahl (30” x 46” Format) with right angles, double-gate, perfing and scoring
• MBO (20” Format) with pile feed and right angles, perfing and scoring
• Moll Pocket Folder /Gluer with 26” friction fed folder /gluer system for small formats
• 2 – Moll Versa-Fold Folder /Gluer that utilizes both hot and cold glue

STITCHING

• Duplo 600i Booklet System with 40 bins and three knife trimming
• Muller Martini Presto 6-pocket with cover feeder, stacker and 3-hole punch

PERFECT BINDING

• Horizon PUR Perfect Binder

SHRINKWRAP

• 4 – Eastey shrink-wrap (2 – 24” x 39” and 2 – 16” x 20” Format)

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Bindery

CAD Cutter-ZUND

Truly a unique option for you and all of your projects. This machine can cut out images, shapes and sizes out of a variety of substrates. Not only can it cut out up to 2" thick material, but it can also give you a beveled edge as well. Ideal for POP displays, signage, backlit signage, packaging, low cost mockups and a whole lot more.

Sheet Size

Thickness up to 2" thick materials

Substrates that can be printed on:

• Paper
• Plastic
• Wood
• Glass
• Metal

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HORIZON BQ 280 PUR Perfect Binder

Book Size Max

385 x 320 mm (15.15" x 12.59")

Book Size Min

135 x 105 mm (5.32" x 4.14")

Book Thickness

1 to 51 mm (0.04" to 2.00")

Cover Size Max

385 x 660 mm (15.15" x 25.98")

Cover Size Min

135 x 225 mm (5.32" x 8.86")

Cover Weight Range

Normal: 82 to 302 gsm | Coated: 105 to 349 gsm

Die Cutting

High-Speed Die Cutters

Brausse 1050 SE

Two on site Sizes: min-14" x 20",?Max-28" x 40" Functions:

• Die cutting & punch out
• Score
• Perforating
• Kiss cut

Heidelberg

Sizes: 15.75" x 22.5" Functions:

• Die cutting
• Score
• Perforating
• Kiss cut

Kluge

Sizes: 14" x 22" Functions:

• Die cutting completely out & thin books
• Score
• Perforating
• Kiss cut

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Large Flat Bed Die-Cutter

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Regal Folder/Gluer

The long in-feed and belt section allows forming, folding, taping, and inserting.

Features:

• 30" wide format
• Buckle Fold Plate with removable ribs and an all-stainless-steel back plate to eliminate marking and static build-up
• Tipper Fold Plate with dual anti-marking rollers which allow for heavier stocks to be folded
• Built in sheet spacer, batch counter, DC controls and more
• Equipped with two- and three-inch-wide drive belts on top of removable filler pans
• All Belt Drive
• Optional bottom fold plate
• Dual pump system

600i Booklet System

The 600i Booklet System is Duplo’s high-end collating and booklet making solution. Integrating the fully automatic DBM- 600 Bookletmaker with the high speed and intelligent DSC- 10/60i Suction Collators, the 600i Booklet System produces professional high-quality saddle, side, or corner-stitched booklets as well as letter landscape applications.

• AUTOMATED SIMPLICITY
• INTELLIGENT MULTI-BIN FEEDING
• SUPERIOR FEEDING

Utilizing state-of-the-art technology to automate and streamline the booklet making process, the 600i Booklet System requires minimal operator intervention. Users can produce up to 5,200 booklets per hour or collate up to 10,000 sets per hour into a stacker. Booklet production can be doubled, for certain applications, by adding the optional 4-stitch head kit, along with the DKT-200 Two-Knife Trimmer and Gutter Cutter module to enable 2-up booklet making. The DSC-10/60i Collators provide 10 bins and each bin can hold up to 2.6 inches of paper. Bins can be intelligently linked or separated into blocks to facilitate longer run lengths by allowing the operator to reload the empty bins without stopping or interrupting the stacking or booklet making process.

Be safe

Be well

If You Dream It, Shapco Can Print It.

What can it do for you?

Don’t forget to check out the latest issue of TK’s Korner for industry tidbits, cost saving ideas, coating techniques, so much more..@ https://tkskorner.com

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