Sensors in Fitness Equipment Get a Complete Workout

Sensors in Fitness Equipment Get a Complete Workout

Interface’s force, weight, and torque measuring sensors are valuable devices within the fitness equipment industry.??

Utilizing Interface load cells, torque transducers, multi-axis sensors, and wireless systems in the design process and production of fitness equipment is common, whether for in-home use or in professional athlete training facilities. The safety of the user and quality of equipment rely on precision measurements.?

Interface measurement solutions are used in a range of fitness equipment R&D applications, including for treadmills, elliptical equipment, resistance and press equipment, lifting machines, rowing machines, bicycles including electrical and stationary, plus physical training and therapy equipment.

Our sensor technologies are also utilized by OEMs as components within the equipment to monitor performance and provide real-time consumer feedback.

How Sensor-Based Measurements Improve Fitness Equipment User's Experience?

  • Critical force measurements monitor the progress of rehabilitation exercises?by physical therapists and doctors.
  • Data from equipment is used to measure effectiveness of weightlifting routines?in gyms and workout facilities.
  • Trainers and manufacturers use sensor measurements to assess running techniques.?
  • Athletic workout performance tracking provides precision measurements.
  • Creating quality assessments and training regimens is better with accurate weight and force measurement.?
  • Fitness professionals get a deeper understanding of their physical performance utilizing equipment, allowing for tailored training programs.?
  • Measurement data is better for maintaining equipment, increasing the lifespan and quality of the fitness gear.
  • Sensors help to minimize risks and injuries of the users.?

Interface sensor technologies are preferred by engineers and manufacturers of fitness equipment and machines because of the precision, accuracy, range of options, and quality. Read the case study Interface Measures Fitness Equipment With Extreme Accuracy to learn more.

Interface Sensors Used in Fitness Equipment for High Accuracy Measurements

Examples of Fitness Equipment Benefitting from Interface Measurement Solutions?

Measuring Ground-Reaction Forces on Treadmills

A manufacturer of advanced running equipment wants to measure the ground-reaction forces (GRF’s) during a high performance treadmill use. They want to measure and study the user’s foot-strike patterns at different speeds. They also want to be able to record and graph the contact time, aerial time, and lower limb acceleration.

For this R&D project, multiple Interface SSB Sealed Beam Load Cells are installed under a metal platform inside of the treadmill. The runner’s foot-strike pattern data are picked up and displayed when the SSB’s are connected to the JB104SS Junction Box. The total amount of force is displayed through the 480 Bidirectional Weigh Indicator.

Manufacturer Uses Load Cells and Torque Transducers to Protect Users

A fitness machine manufacturer required durable sensors that could easily be integrated into testing their high-use gym equipment. The measurement data would be used to create system that alerted users and operators when the equipment was not functioning properly, preventing injuries of the users. The?sensors chosen for this R&D project were the WMCFP Overload Protected Sealed Stainless Steel Miniature Load Cell,?SSB Sealed Beam Load Cells, and?AT103 Axial Torsion Force and Torque Transducers. Paired with Interface’s proper instrumentation, the forces are measured, graphed, and displayed during the testing stage and used in the overall product development.?Read more about this use case.

Riding with High Performance Bicycle Testing?

Power bicycles are all the rage. The actual design process of every component is critical before releasing the product to the consumer. In this use case, a bike manufacturer wanted to evaluate the functionality of their power pedals. They needed a reliable system to measure how much force the cyclist pushes down onto the bike pedals, and they preferred a wireless system to view testing data. Interface suggested four?Model SML Low Height S-Type Load Cells?be installed within the bike’s pedals. The SMLs are paired with two?WTS-AM-4 Wireless Strain Bridge Transmitter Modules, which transmit the force data from the cyclist to the?WTS-BS-6 Wireless Telemetry Dongle Base Station Dongle?connected to a computer. Read more here.

Watch this bicycle frame testing application to learn more about the diverse solutions Interface provides in this market.

The global fitness market requires a trusted and proven measurement solutions partner. The industry is looking at consistent growth over the next few years. The global fitness equipment market is estimated to be over $16B and growing at 5.3% CAGR from 2023 to 2030.

Interface is ready to put our sensors to work! Contact our applications experts for additional support information on what will work best for your equipment designs and testing.

ADDITIONAL RESOURCES

Interface Solutions In The World Of Sports

Fitness Equipment Makers Require Extreme Accuracy

Fitness Equipment And Machines

Bike Frame Fatigue Testing Application Note

E-Bike Torque Measurement

Why Product Design Engineers Choose Interface

Golf Club Swing Accuracy

Golf Ball Tee

Interface Sensor Technologies Enables IoT Capabilities

Interface Delivers For Consumer Products

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