Safety Tips for Using Electric Stackers and Electric Pallet Trucks: Protecting Workers and Equipment

Electric stackers and electric pallet trucks have become essential tools in modern warehouses and distribution centers, helping to streamline operations and increase efficiency. However, like any powered equipment, they pose risks if not used properly. Ensuring the safety of operators, nearby personnel, and equipment is crucial to maintaining a safe work environment.

In this article, we will explore key safety tips for using electric stackers and pallet trucks, and highlight important safety products that can help mitigate hazards.

1. Proper Training

Before operating an electric stacker or pallet truck, all personnel must receive proper training. Operators should be familiar with the equipment’s controls, operation methods, and safety procedures. Only trained operators should be permitted to use electric stackers and pallet trucks to avoid accidents caused by improper use.

2. Inspect Equipment Before Use

It is vital to inspect electric stackers and pallet trucks daily before use. Look for signs of damage, including malfunctioning brakes, faulty steering mechanisms, worn-out tires, and any exposed wiring. Regular maintenance and inspections reduce the risk of mechanical failure during operation, which can cause serious accidents.

3. Wear Personal Protective Equipment (PPE)

For the safety of operators and warehouse staff, wearing the right PPE is essential. Ensure that operators are equipped with:

• Safety Gloves: Protect hands from injury while handling equipment and loads.
• Safety Vests: High-visibility vests are essential to ensure operators are seen in busy work environments.
• Steel-Toed Boots: Protect feet from potential crushing or falling load accidents

4. Follow Load Capacity Limits

Each electric stacker and pallet truck has a specified load capacity. Never exceed the recommended weight limits. Overloading the equipment can lead to instability, tipping, and equipment failure. Always double-check load weights before transport.

5. Use Safety Signage and Markings

Safety signage is critical for guiding operators and alerting others to potential hazards.

• Warning Signs: Install warning signs that clearly indicate areas where electric stackers and pallet trucks are used.
• Floor Markings: Use floor markings to establish safe zones for operators and pedestrians. Mark out clear paths for the movement of electric stackers and pallet trucks to minimize collision risks.

6. Install Safety Bollards and Guard Rails

Safety bollards are a great way to protect walls, columns, and other infrastructure from accidental impacts. Similarly, guard rail fencing can help to safeguard warehouse aisles and reduce the risk of equipment colliding with equipment, personnel, or other objects.

• Safety Bollards: These are designed to prevent electric pallet trucks from damaging warehouse infrastructure.
• Guard Rail Fencing: Helps create dedicated pedestrian walkways or restricted areas, reducing the risk of workers being in the path of moving equipment.

7. Implement Rubber Corner Protectors

Corners in warehouses are often vulnerable to impacts from electric stackers and pallet trucks. Installing rubber corner protectors can cushion any accidental bumps, reducing the damage to both the vehicle and the structure. These simple additions are particularly helpful in areas with tight corners and high traffic.

8. Ensure Adequate Lighting

In dimly lit areas, visibility can be a significant concern. Adequate lighting is essential for operators to navigate effectively and spot potential hazards in time to take action. Install bright lights in aisles, corners, and loading zones to improve safety for both operators and pedestrians.

9. Maintain Safe Speeds

Operators should always adhere to speed limits, particularly in busy warehouse environments. Moving too quickly can reduce reaction time and increase the likelihood of accidents. Ensure operators follow the recommended speed limits posted throughout the warehouse.

10. Create a Culture of Safety and Support for EV Operations

Foster a culture of safety within your team, making it a priority for everyone. Encourage open communication among workers about potential hazards, and promote safety measures as part of daily operations. This includes reporting maintenance issues promptly, staying alert, and consistently following safety protocols. Additionally, ensure that dedicated charging stations are available within the warehouse for electric vehicles (EVs). Having these charging stations on-site supports safety by reducing the risk associated with external charging, and promotes the efficient operation of electric-powered warehouse equipment. Ensure workers are trained on safe charging practices and the proper use of these stations to maintain a safe environment.

Want to know more? Give us a call on 1800 750 500 or view more safety products here: Verdex Safety Equipment