Run-to-failure is it a maintenance strategy?
GOSHEN KILI MIEAust CPEng ,ARP-E, CMRP
Reliability Engineer| Asset Management| Mechanical Engineering MIEPNG (12047), Reg.Eng (5984), ARP-E, CMRP, MIEAust CPEng NER APEC Engineer IntPE(Aus)
RTF or Run-to-failure maintenance approach has often been debated upon by many reliability and maintenance practitioners. By the way am not an expert myself but trying to best express my view as a reliability engineer.
Firstly, when you heard of Run-to-failure (RTF), what pops up into your mind? To me, I immediately conclude that the equipment doesn't need any equipment care at all. Therefore, it can run until it fails. Essentially, you do nothing to prevent catastrophic failure, or predict early signs and symptoms of enveloping failure.
Going back to the subject, RTF is it a maintenance strategy? Absolutely yes! The equipment under this strategy is allowed to operate until such time they fail whilst in operation. The business may have agreed and endorsed this as an appropriate maintenance strategy from risk and financial perspective.
For instance, a ball valve in a water service. When it fails, there is negligible risk to production and safety, right? You don't lose anything at all! Therefore, why wasting your resources and effort maintaining an equipment that is absolutely less critical?
RTF is a maintenance strategy and is best applicable to low critical assets that has little to negligible risk to production, safety, environment and to the process in general. The risk number (consequence X likelihood) dictates which assets or equipment gets the most attention or care.
Comment and share your thoughts on this subject so we can all learn together from each other.
Data-Driven Petroleum Engineer | Technical Authority
1 年Absolutely! Also need to note that every equipment, apart from its intended function, has to maintain its integrity to prevent LOC. So one might choose to forgo PM for RTF but must ensure some level of integrity assurance
QAQC and SMP-Commissioning
1 年The size of the plant I believe determines the Idea of using Run-to-failure strategy as a maintenance approach. RTF is recommended for Bigger Plants with more than one process-line or circuit. If it was to be used on smaller scale plants with just one or two circuits operating, failure to run would mean a drastic loss in production or greater downtime. Thus ideas of using catalytic processes to speed up media flow in process-line comes into play..Just a thought ??
QAQC and SMP-Commissioning
1 年It is considered a maintenance strategy and I believed this exercises are always monitored, preplanned and then scheduled for shutdowns as a contingency routine. Reasons for change-outs during shut periods is to step-up production and yes all critical assets and systems need to run in parallel or back-up to compensate whatever losses it might be. Another factor I believed that consider this maintenance approach is the size of the plant and how big/small it is. If we were to run a much bigger plant, then that would mean the process-line will be extensive and complicated which demands the need to have back-ups so when one is out-of service for replacement the other circuit keeps the plant going. Less critical assets can also affect production lines probably in the future or in the long run so reliability, planning/scheduling is very vital so as LOGISTICS. Apart from shutdowns, Remediation or ongoing works on non critical assets otherwise is also part of asset management eg piping remediation of old existing filter water system or GSW will be replaced as construction during non-shut periods for hook-ups or tie-In to a Cyclone pump that fails and will be replaced like-for-like during shutdown by constructn & fixed plant maintenance.
Industry Observer
1 年Anyone heard of BCM Strategy?...I would consider this the ultimate framework to guide Asset Management...at the end of the day, a cost effective solution maintaining above target throughputs safely is what business is about..
Asset Management | Asset Integrity | Tanks & Vessel Cleaning | Generator Maintenance
1 年It is certainly is a maintenance strategy. Most often, this strategy is in play for most industries who lack understanding of benefits of practicing reliability or on most organizations having reliability as function see this as a cost effective way to manage certain systems of the process which are deemed non-critical (failure constitute less or no impact to safety, production, high repair cost). This systems are normally designed to have parallel circuits to maintain operation if equipment in one circuit fails..