Rugged tablet application scenario in manufacturing Industry

1，Equipment management application-an air conditioning&ventilation equipment factory in SA

Background

In recent years, with the development of intelligent production equipment, tablet computer control technology has been widely used in the equipment production process of various large and medium-sized enterprises to realize the test, control, optimization, scheduling, management and decision-making of the equipment production process. To achieve the purpose of improving product quality and output, ensuring safety and increasing productivity. The customer is an air conditioning and ventilation equipment factory in Southeast Asia. Due to the harsh production environment, ordinary tablet computers must not be put into use. How to solve this problem has become the most urgent need at the moment.

Challenge

1. Traditional test equipment and methods take a long time to operate, and there are many instruments that need to be observed. Manual reading of test data and data analysis and calculation have affected the quality and accuracy of the test to a certain extent;

2. Located in Southeast Asia, with high temperature and humidity all year round, and metal dust in the factory is widespread;

3. Requires continuous work 24 hours a day, 7 days a week.

Application Introduction

In response to customer needs, we recommended a reinforced rugged tablet EM-I16H, which can be embedded in equipment or cabinets and play a good role in human-computer interaction.

This terminal is matched with other instruments and equipment to integrate traditional input and output devices with the functions of the control center to realize various control purposes, production processes and scheduling management automation, easily solve the problems of man-machine interface, network communication, and achieve real-time , Low consumption, reliability, reduce labor intensity, and improve the working environment.

Application effectiveness

1. Convenient operation, directly input instructions manually through the man-machine interface to form various control information to direct the equipment to perform various operations;

2. Complete the communication control of the equipment through each interface, realize the process control of the test project through the software, complete the test process, and obtain the corresponding test data;

3. Process the data obtained in the test process according to the standards, obtain test results, and form test reports;

4. Diagnose the operating status of the system and equipment at any time, remind all kinds of fault information, and facilitate timely processing;

5. Support working temperature from -10℃ to 50℃, meeting the requirement of continuous working 24 hours a day, 7 days.

Related configuration

Representative products: EM-I16H

Functional configuration: P65 protection level, high and low temperature resistance, bright screen, Windows 10, NFC, one/two-dimensional scan code, fingerprint recognition, dual-frequency WIFI, GPS, Bluetooth, 3G/4G Internet access, USB3.0, RJ45, RS232, binding With, charging base.

2, Paperless chemical plant solutions

Background

With the completion of the customer’s new precision CNC plant and the gradual increase of CNC equipment, a large number of paper documents will be generated during the production execution process, resulting in a lot of waste of manpower and material resources in the management of paper documents, and a continuous increase in on-site work The quantity has affected the production efficiency of enterprises. How to strengthen the management of paper documents and drawings to meet the needs of the company's manufacturing business and maximize economic benefits has become an important issue for customers.

Challenge

1. Drawings, technical data, and process information are managed by traditional manual methods such as paper printing, distribution, recycling, and plate change, which seriously affects the improvement of corporate management efficiency, and there are time lags and errors in these manual operations. problem;

2. There are a large number of paper documents on site, which consumes a lot of manpower and material resources for management. At the same time, the traceability of production problems is poor, there are information islands, and the loss and damage of documents are prone to occur;

3. The operation documents obtained from the experience of the on-site equipment operators are kept in the hands of the operators. They cannot be collected and archived in a unified manner in time, and are not easy to share and track.

Application Introduction

In response to the customer’s problem, we recommended a rugged handheld terminal EM-I62H, which is equipped with MES system, with barcode scanning recognition, electronic drawing file browsing, process file browsing, authority management etc,

Responsible for the factory production process The data collection and process control of the key elements (human, machine, material, method, environment, and measurement) solve the tracking and management of the production task execution process, the processing process is effectively controlled, and the level of refined management is effectively improved. The operation documents at the production site are managed uniformly, shared and stored centrally, with traceability, improved work efficiency, economical and environmentally friendly, ensured the convenience and safety of information flow, and realized paperless management of the factory.

Application effectiveness

1. Realize the issuance, recall, editing, check-in, and check-out of production data documents to ensure the accuracy and uniqueness of the documents and improve the quality of production;

2. Data collection and process management for the processes of incoming materials, production, shipping quality, and returns;

3. The on-site personnel can scan the barcode of the production task to trigger the system to automatically locate and find the corresponding guidance production document and quickly push it to the on-site terminal of the station to guide on-site production and realize the synchronization of the on-site operation document with the product stage and process version;

4. The management terminal monitors processing information, quality control, equipment operating status and other information in real time, and can promptly discover various production problems during production execution and respond quickly;

5. After the product is returned to the factory, the processing information and quality control information of the product can be quickly reversed, which greatly reduces the time to search for historical information.

Related configuration

Representative products: EM-I62

Functional configuration: P65 protection level, high and low temperature resistance, Windows 10, NFC, one/two-dimensional scan code, dual-frequency WIFI, GPS, Bluetooth, 3G Internet access, USB, strap, charging base.

3, LG factory data inventory management

Background

The informatization of factory management is the trend of modern factory management. With the continuous development of information technology, especially the application of information network, in the daily operation of the factory, there are many kinds of raw materials, small size, troublesome inventory of the amount of in and out of the warehouse, and in and out of the warehouse. There are many classifications and low data collection accuracy. If you still use manual data inventory, it will greatly increase the information collection personnel and information input personnel, reduce the accuracy of information and the efficiency of the information system. As an international enterprise group leading the development of the world's industry, LG has many factories all over the world. How to truly improve factory management efficiency, ensure inventory accuracy, and appropriately reduce labor costs is an urgent need and challenge at this stage.

Challenge

1. Relying on a non-automated paper document-based system to record and track incoming and outgoing goods, and implement the internal management of the warehouse with human memory. For the entire factory, the uncertainty of human factors leads to low labor efficiency , And the inventory data caused by human factors are inaccurate, wrong orders, missing orders, etc. from time to time;

2. With the increase in the variety and quantity of inventory and the sharp increase in the frequency of warehousing and exit, the traditional operation mode cannot meet the requirements of fast, accurate and real-time factory management;

3. The inability to grasp the inventory situation in a timely manner affects the company's reasonable arrangements for production, resulting in a large backlog of some products and increasing storage costs;

4. When counting goods with a wired scanner, it is very inconvenient to carry all the goods to the computer for scanning.

Application Introduction

In response to LG’s needs and challenges, we recommended a reinforced rugged tablet EM-I16K,

Which can automatically collect data from various operations such as warehouse entry, exit and inventory, Assist a series of work such as warehouse managers and feeders complete daily work, and synchronize the collected information to the back-end system in real time to ensure the efficiency and accuracy of data input for each operation link of the factory management, and finally realize paperless and efficient data The standardized operation mode ensures that the company can timely and accurately grasp the real data of the inventory, and reasonably maintain and control the company’s inventory.

Application effectiveness

1. Use barcode technology to realize automatic data collection, remove the steps of manually writing receipts and sending them to the computer room for input, which can greatly improve work efficiency;

2. Convert a large amount of paper text information required by the documents into electronic data, the staff no longer need to manually browse and find various registers and receipt books, just enter the query conditions, and the required records will be found;

3. Upload the data collected on site and automatically update the data in the system, allowing managers to understand inventory information in time, make management decisions in time, and achieve visual management.

Related configuration

Representative product: EM-I16K

Functional configuration: P65 protection level, high and low temperature resistance, Windows 10, NFC, one/two-dimensional scan code, fingerprint recognition, dual-band WIFI, GPS, Bluetooth, 3G/4G Internet access, USB3.0, RJ45, RS232, straps, Charging base.

4, Intelligent Management of Jiangxi Copper Mine Cars

Background

Many traditional manufacturing factories are often faced with the challenge of upgrading and improving related supporting facilities on the road to “new smart manufacturing”. Jiangxi Copper Smelter is no exception. As the largest modern smelter in my country, in order to improve mining efficiency and reduce the input cost of manpower and material resources, it is vigorously advocating the development of intelligent mines and promoting the upgrading of various equipment. The mine truck is also a very important part of equipment replacement. In order to meet the needs of smart mines, changing the layout of the mine truck is currently the biggest challenge for Jiangxi Copper

Challenge

1. The road conditions in the mining area are poor, and there are no fixed and clear road signs;

2. There will be multiple mining trucks operating at the same time in the mining area, involving multiple mining lines. For efficient operations, coordination is also a difficult point;

3. The traditional intercom scheduling method and the manual scheduling method of running on-site, it is difficult to grasp the actual operation status of each mine car in real time;

4. Traditional mining area environmental monitoring has a large workload, a long period, and high investment and maintenance costs;

5. When the mining area is operating around the clock, due to fatigue, human error will inevitably occur. The resulting problems such as personal safety and construction delays have seriously affected productivity.

Application Introduction

In response to customers' needs for intelligent upgrade of mining vehicles, we recommended two reinforced rugged flat panels EM-T16 and EM-T86.

.This terminal deeply integrates information technology, industrial technology, and management technology, and has functions such as information collection, route planning, vehicle management and control, data analysis, and safety warning, which enhances the collaboration between people and vehicles, and between vehicles and improves productivity. Reduce labor costs, and finally achieve comprehensive digital, precise, and automated management and control.

Application effectiveness

1. Designate a transportation route for the minecart. The minecart will run on the target route at an appropriate speed by receiving wireless instructions, and drive forward according to the driving route, its own location, the surrounding environment and other information;

2. Real-time monitoring of the trajectory and transportation of the mine carts. If it is loaded and unloaded at multiple points, the mine carts can be dispatched according to the set route, and different tasks can be assigned to different mine carts;

3. Perform unique identification and automatic identification of mine carts, establish connections with procurement, inventory, and production departments, and master the transportation and inventory data of minerals;

4. Automatic tracking, recording and warning of wrong installation, wrong unloading, speeding, abnormal equipment itself, etc.

Related configuration

Representative products: EM-T16, EM-T86 (GMS certification)

Functional configuration: P65~IP67 protection level, high and low temperature resistance, bright screen, Windows 10, Android, NFC, one/two-dimensional scanning, fingerprint recognition, dual-frequency WIFI, GPS U-blox high-precision positioning, Bluetooth, 3G/4G Internet access , USB3.0, RJ45, RS232, strap, charging base.

5，Smart clothing factory electronic billboard solution

Background

Today, when the industry 4.0 wave is surging in developed countries, the informatization of the manufacturing field is undergoing profound changes. The significance of system collaboration has long been widely recognized by industry insiders, and the rise of digital media has pushed system collaboration to "people-oriented". The new height of the company not only uses the controllable, instant, simple and visible digital media information to ensure that the entire production process has clear and clear visualization operating standards, but also uses an environmental design that meets the behavioral needs of production employees to create a comprehensive intelligent, Humanized digital environment experience. The textile and garment industry is not only a manufacturing industry, but also a high-tech industry, both a fashion industry and a service industry. Customers have 20 garment factories equipped with automated manufacturing facilities. How to transform and upgrade the factories and how to use advanced technology and equipment? Improving labor productivity and improving the quality of business operations are the most urgent issues.

Challenge

1. Traditional electronic billboards use LED displays, which display less content, poor display effect, complex networking, difficult to expand, and unable to meet increasingly complex production requirements;

2. The designer must decompose the drawings into drawings that every operator can understand. The steps are complicated and updated frequently.

Application Introduction

In response to customer needs, Emdoor is a customized electronic billboard used as a smart clothing factory. This terminal seamlessly connects with the data of ERP system, MES system, etc., displays the data in real time, provides a unified view of the visual production and manufacturing process, and ensures the efficient and free circulation of information flow in the end-to-end production chain, realizing a span of multiple processes Complicated process integration ensures that the right view is provided to the right object at the right time, and the production line is run without interruption throughout the process. At the same time, this terminal connects the management terminal with the workshop, and supports the monitoring of performance indicators through the management terminal to effectively manage and arrange personnel, thereby improving production efficiency, improving the real-time control level of production planning, workshop operation planning and scheduling, and realizing factory management intelligence Transform

Application effectiveness

1. Display various information such as products, drawings, process requirements, style requirements, etc., which can not only enlarge the details, but also have a global concept of clothes;

2. Display various real-time data in the production process to achieve transparency of production information;

3. Remote one-click control to replace drawing information, which speeds up the update frequency and improves production efficiency;

4. Collect and authenticate employee information, remotely monitor the work efficiency and status of employees, and provide a basis for effective judgments of managers;

5. Multiple electronic billboards can form a network for efficient synchronization.