RS transforms material handling; MOXA Router safeguards substations from cyberattacks.

Imagine high-voltage lines under surveillance by Feeder Terminal Units, handing info to superhero Feeder Remote Terminal Units for distribution magic! Meanwhile, in the world of material handling and packaging, IO-Link devices swoop in as the quick, affordable, and super accessible solution to boost efficiency and beat downtime challenges.

Rs supports modular material handling and packaging applications with extensive io-link portfolio

Modular machine concepts effectively address the efficiency and downtime demands challenging the material handling and packaging industry, and IO-Link devices offer one of the quickest, easiest, most affordable, and most accessible ways to achieve them.

RS , a trading brand of RS Group plc, a global provider of industrial product and service solutions, offers a wide range of IO-Link solutions ideally suited for helping industrial automation customers in the material handling and packaging industry overcome pressing market challenges.

The material handling and packaging industry is currently contending with consumer and regulatory pressures to improve efficiency, reduce downtime, become more sustainable, and comply with evolving industry standards. These complex challenges will require numerous solutions, but one solution — modular machine concepts — effectively addresses both efficiency and downtime demands.

Modular machine concepts make it quick and easy to retrofit machines, which allows users to support multiple processes, as well as scale production with the integration of new machines. One of the quickest, easiest, most affordable, and most accessible ways to leverage modular machine concepts is to employ devices compatible with the IO-Link communications protocol, which has exploded in popularity since it was standardized in 2006?and is currently the fastest-growing sensor and actuator interface in the world.

The IO-Link communications protocol is an open standard serial communications protocol that uses a simple, fieldbus-agnostic master/device architecture to enable bidirectional data exchange between compatible sensors and devices connected to an IO-Link master and operator interfaces including PLCs, HMIs, and cloud services.

IO-Link devices support modular machine concepts and interoperability, standardize and reduce device and equipment wiring requirements and costs, acquire and transmit actionable data, enable remote configuration and monitoring, simplify device replacement and equipment retrofits, and provide detailed diagnostics. When deployed in the material handling and packaging industry, IO-Link devices improve process efficiency, reduce equipment downtime, increase production, and empower users to make better, data-driven decisions.

The RS IO-Link portfolio offers solutions from industry-leading suppliers, including Banner Engineering , PhoenixContact CA , and IMI Norgren , and is backed by customer and technical support teams highly experienced in helping customers identify, procure, deploy, and maintain IO-Link products.

Banner Engineering's Q5X Series laser measurement sensors ?support plug-and-play modularity, exhibit exceptionally high excess gain, and reliably detect a wide range of objects —including extremely dark targets, black targets against black backgrounds, black targets against shiny metal backgrounds, clear and reflective targets, and multicolor targets — at a range of up to 5,000mm. They are easy to install, set up, and troubleshoot, which reduces installation costs; are equipped with IP67?form factors for robust, reliable performance and bright output indicators for real-time distance feedback, both of which help reduce equipment downtime; and support remote programming and monitoring with the addition of an optional remote sensor display, which can further improve process efficiency and uptime.

PhoenixContact CA 's Axioline E Series remote I/O system is designed to provide seamless and cost-effective communication between IO-Link sensors and actuators and higher-level control systems. It is also designed to support future IO-Link updates, which ensures compatibility and longevity for connected systems, and has a unique block design that enables decentralized automation without a control cabinet. Features include rugged diecast zinc housings with IP65?or IP67?protection, outstanding EMI resistance, an extended operating temperature range, robust mechanics, and strong resistance to environmental influences, common cooling and greasing agents, and welding beads — all of which contributes to minimizing downtime. The series also features tool-free M12?push-pull fast-connection technology with latching connection plugs, which takes 80% less time to cable than M12?screw connectors, saves up to two minutes per device, and provides positive feedback to ensure against assembly errors.

Norgren's 34D Series electronic pressure sensors ?are compatible with IO-Link and enable quick installation, simple setup, user-friendly operation, remote access and operation, accurate performance data capture and delivery, and advanced diagnostics for improved efficiency and reliability. They have compact and robust stainless steel form factors engineered for use in harsh-environment applications and angled displays for clear visibility and easy operation. They can handle pressures extending from vacuum up to 600?bar and are available in 18?variants with a range of mounting brackets, a flange adapter, and cables designed to support fast and flexible installations in a variety of automated systems.

Moxa cellular router helps protect substation communications against cyber attacks

Feeder Terminal Units remotely monitor the voltage, current, active power, and reactive power status of high-voltage lines. Data from multiple FTUs is then acquired by Feeder Remote Terminal Units (FRTUs) that facilitate distribution automation.

OnCell G4302-LTE4

The Moxa OnCell G4302-LTE4?LTE cellular router offers high-speed performance and reliable communication between FTUs and FRTUs at substations, enabling immediate detection of issues or anomalies in the system. Importantly, it also provides protection against potential cyber threats to ensure system security. The OnCell G4302?offers advanced security features based on an IEC 62443-4-2?certified OS, thus supporting cybersecurity for IP-based cellular architecture. A firewall can also be set up to only allow logins from recognized IPs, adding powerful protection against DDOS attacks. The VPN lets data be encrypted and protected against intrusions.

The OnCell G4302?secure cellular router is suitable for an FTU thanks to its small size, dual SIM slots, GbE RJ45?Ethernet ports, an RS-232/422/485?serial port, and built-in cybersecurity features. It helps the FTU establish secure LTE cellular connections with FRTU in power substations, detect device status, and determine the interface for connection recovery.

In a scalable power network, FTUs are distributed across different areas. Moxa's GuaranLink 4-tier connection check is embedded in the OnCell G4302?cellular router, offering redundancy to maximize connectivity. When data transmitted to and from FRTUs is interrupted, the OnCell G4302?provides WAN redundancy as a backup. Such redundancy makes it possible to switch between physical and cellular interfaces, effectively reducing downtime and stabilizing data communication between FTUs and the control center.

MXsecurity Software

The OnCell G4302?cellular router uses #MXsecurity management software to monitor distributed devices and send alerts in case of link failure. #MXsecurity keeps managers aware of the statuses of various OT devices and the overall state of network communication. Managers stay current on network health by notifications being issued when an FTU within the network exhibits any abnormal status or behavior. Furthermore, centralized control of the security policy, firmware, and configuration enhances the overall security of the entire power system.

Conclusion: Modular concepts tackle material handling challenges with IO-Link devices, backed by RS. Moxa's cellular router reinforces substation communication security. Transformation and reliability converge, reshaping industries for the better.

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