Roll Coolant Systems for Cold Rolling Mills – Precision & Performance: Veeraja Industries Pvt Ltd.

Cold rolling mills require highly efficient coolant filtration systems to maintain optimal performance and ensure high-quality output. At Veeraja Industries Pvt. Ltd., we specialize in designing and manufacturing customized roll coolant systems that effectively manage temperature, remove contaminants, and optimize the overall rolling process.

Why is Coolant Filtration Essential for Cold Rolling Mills?

A cold rolling mill filtration system has multiple functions:

• Contaminant Removal: Eliminates scale and scum generated during rolling.
• Temperature Control: Maintains the coolant at an optimal temperature for smooth operations.
• Pressure Management: Ensures the correct pressure is supplied to the mill for consistent rolling.

How Our Roll Coolant Systems Work

Our systems are designed for efficient and continuous filtration, ensuring uninterrupted mill operation. A typical cold rolling mill system consists of the following:

1. Dirty Fluid Compartment: The coolant enters a large tank and is guided through baffles.
2. Magnetic Separator: Removes ferrous contaminants before transferring fluid to the semi-clean compartment.
3. Self-Cleaning Filter & PHE Skid: The semi-clean fluid is filtered further, and its temperature is regulated before use.
4. Pressure Control Valve: Ensures a steady and controlled supply of coolant to the rolling mill.
5. Agitators & Skimmers: Maintain fluid consistency and remove floating impurities.
6. Heating Mechanisms: Use electrical heaters, steam, or thermic fluid to maintain optimal coolant temperature.
7. Fine Filtration: If required, additional pumps transfer dirty fluid to a pneumatic vacuum filter for enhanced purification.

Key Features & Benefits of Our Coolant Filtration Systems

Complete In-House Design & Manufacturing

We provide end-to-end solutions with all components designed and manufactured in-house, ensuring seamless integration and superior quality.

Advanced Tank Design

• Rounded corners prevent contamination buildup and rust formation.
• Includes manholes, inspection hatches, railings, and ladders for easy maintenance.

Magnetic Separators

• Available in vertical or horizontal candle configurations.
• Designed for 24x7 rugged operation with minimal maintenance.

Self-Cleaning Filters

• Modular and economical design, replacing expensive stainless-steel wedge wire screens.

PHE & Pressure Control Skid

• Plate-type heat exchanger with an automatic temperature control valve.
• Automatic pressure control valve with a flow-back pass arrangement for seamless rolling direction changes.

Agitators & Skimmers

• Heavy-duty design for continuous operation.
• Special blade design ensures optimal coolant mixing.
• Option of an individual frame with bottom bearing for enhanced stability.

Multiple Heating Options

• Electrical heaters in thermic fluid tubes for uniform heat distribution.
• Steam heating jackets inside tanks for consistent temperature regulation.
• Forced circulation through PHE or separate heater housing for precise temperature control.

Fine Filtration for Superior Quality

• Dedicated pumping station for efficient coolant transfer.
• Pneumatic vacuum filter for high-efficiency filtration.
• New-generation design eliminates the need for a blower, improving efficiency and reducing energy consumption.

Why Choose Veeraja Industries?

At Veeraja Industries Pvt. Ltd., we bring years of expertise in coolant filtration technology to create customized, high-performance solutions for cold rolling mills. Our innovative filtration systems improve efficiency, reduce downtime, and ensure sustainable operations.

If you’re looking for a reliable roll coolant system to enhance your rolling mill’s performance, get in touch with us today!

Let’s optimize your cold rolling process with advanced coolant filtration solutions!