The Revolutionary Smart Connected Die Casting Die Takes the Market by Storm!
Chandrakant S Harne (PMP, ITIL, Lean Six Sigma Black Belt)
Sr. AGM -IT at Jaquar & Company Private Limited | Strategic IT leadership | Digital transformation expert | Cloud migration specialist | Cybersecurity risk management | Agile methodology advocate | DevOps Architect
Godrej & Boyce's Godrej Tooling is shaking up manufacturing with the innovative Smart Connected Die Casting Die. This revolutionary tool changes the outdated methods of monitoring machines, offering real-time insights that prevent problems before they even happen.
Imagine a tool that acts like a fortune teller for your machines! That's the magic of the Smart Die. By monitoring crucial factors like temperature and pressure, it predicts potential issues and extends the lifespan of your machines by 10%. Not only that, but each part you produce becomes 10% cheaper, thanks to fewer errors and higher quality. This translates to significant cost savings and a boost in your production output
But the benefits go beyond just the bottom line. Old ways of checking die-casting machines only looked at the machine itself and missed important details about the die. The Smart Connected Die Casting Die changes this by keeping track of temperature and pressure inside the die. This new tech gives real-time updates and can spot problems early. This means less downtime, more efficiency, and better productivity for makers.
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The Smart Connected Die Casting Die collects data from the machine or special sensors on the die casting equipment and side cores for each shot. This data is then sent to the Cloud server via Wi-Fi or SIM card at regular times. It gives instant updates on die thermal conditions and machine parameters for each shot, making sure that any changes are spotted and dealt with quickly. It allows remote access to production conditions through cloud connectivity and has data analysis capabilities for efficient root cause analysis.
This technology is set to help a wide range of industries where consistent part quality and production efficiency are very important. It has been built entirely indigenously, with critical parts designed to perform in challenging foundry conditions. It is providing an answer to the need of foundries to become Industry 4.0 enabled.
In conclusion, this Indian-made technology, protected by a 20-year patent, represents a major leap forward in manufacturing. With its cloud-based data analysis and real-time performance monitoring, the Smart Die empowers proactive solutions and root cause analysis, ensuring long-term stability and reliability.