Revolution in Cell Manufacturing in India is Powering the Electric Vehicle Sector
VynZ Research
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Cell manufacturing refers to producing electrochemical cells that powers up consumer electronics as well as Electric Vehicles (EVs).This specific renewable energy storage promotes the trend of the world to adopt clean and sustainable energy. These cells help meet the growing demand for more efficient and scalable cells, pushing their manufacturing across the world. It is especially noticed in developing economies like India.
The higher efficiency and useful properties of these cells have made the cell manufacturing industry a significant contributor to the movement of the country towards EV production and transportation. Higher investments in the research and development of battery technologies have driven innovation.
In simple words, cell manufacturing is poised to transform the industrial landscape and EV transportation drive and also support the ever-growing need for eco-friendly yet efficient power solutions across a wide range of industrial sectors.
Current State of the Industry
The cell manufacturing industry in India is growing and gaining momentum, attributed to strong commitment of the nation towards reducing imports and promoting clean energy by developing the current state of battery production.
Some of the major players of the industry making notable investments in cell manufacturing units in particular and meet the ever-growing demand include:
Exide Industries, a leader in lithium-ion batteries, has strong customer relationships and a Rs 600-700 crore order booked. The company has invested Rs 40 crore in its arm Exide Energy Solutions Ltd., that is setting up a lithium-ion battery plant in Bengaluru, Karnataka, India, to be completed by 2024-25. The initial Rs 6,000 crore phase will have a 6 GWh capacity, split between NCM and LFP chemistries while the total project capacity is 12 GWh.
Amara Raja Energy and Mobility is among the pioneering companies to invest in Li-ion technologies in India, with a state-of-the-art Gigafactory in the works that shall start operating before the end of 2025. The company has set its sights on achieving a lithium-ion battery cell capacity of 16 GWh, with a battery capacity of up to 5 GWh.
Ola Electric (India’s leading EV company) has invested USD 500 million in its Battery Innovation Center (BIC) in Bangalore. This facility will be one of the world’s largest and most advanced cell R&D centers that will produce various cell form factors, such as pouch, cylindrical, coin, and prismatic cells. Ola has secured a 20GWh capacity under India’s ACC PLI scheme, enhancing local cell manufacturing while strengthening India’s global EV market position.
Reliance Industries Limited has committed to an ambitious target of achieving net-zero carbon status by 2035. It will get Rs 3,620 crore worth of government sops under the production linked incentive (PLI) scheme for manufacturing advanced chemistry cell (ACC) batteries.
The Tata Group has finalised a preliminary agreement with the Gujarat government to establish a lithium-ion cell factory, with the investment of Rs 13,000 crore (USD 1.6 billion). The plant, with an initial capacity of 20 GWh, is set to be operational by 2025. Tata Chemicals, signed an MoU in collaboration with ISRO for Lithium-ion cell technology transfer. Furthermore, the company has started with a battery recycling program to recover valuable metals like nickel, manganese, lithium and cobalt from used Lithium-ion batteries
HBL’s journey began with the successful development of aircraft batteries, that has established it as a global leader in specialised battery solutions. HBL diversified into the lithium-ion battery segment for electric vehicles. This marked a significant milestone in its innovation and growth. The company specialises in designing and manufacturing electric vehicle components that includes motor controllers, drive motors, and battery modules. It offers cost-effective electrification solutions using lithium-ion batteries.
In addition, notable initiatives have also been taken by the government to help transform the current state of the cell manufacturing industry into a more productive sector.
All thee put India in a respectable position in the in the global EV battery market despite the challenges.
Types of Cells Produced
The cell manufacturing industry of India produces different types of cells suitable for different power applications, such as:
Developments in Battery Technology
Solid-State: These are solid, next-generation batteries used to power up electric vehicles. These cells are safe and have longer range due to high energy density.
Lithium-Ion technology: This involves using silicon anodes and cobalt-free cathodes. These batteries offer much higher life and performance levels and are more sustainable.
Automation: The production lines and processes are now much improved and faster due to automation, thereby increasing production and reducing costs.
AI Integration: The integration of artificial intelligence (AI) in quality control offers more precise products of high standards and performance.
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Recycling technology:It refers to extracting useful materials from used cells. It reduces environmental impact and promotes circular economy.
Government Initiatives and Strategies
Several supportive initiatives are taken by the Indian government, and strategic amendments are made to the policies to boost the growth of the cell manufacturing industry in the country. It indirectly supports the growth of EV adoption and meets the commitment towards a green environment and clean energy sourcing.
Some of the most significant initiatives include:
Furthermore, the government has taken several measures to improve the infrastructure. One such notable move is the support extended to develop giga factories for producing batteries on a large scale to meet the steadily growing demand. It is also designed to stick to the commitment of the government to reduce expenses on imports.
Strategic collaborations between government and private companies to develop supply chain management also boost market growth and raw material sourcing.
Other growth Driving Factors and Trends
The significant rise in preference and adoption of EVs have increased the demand for advanced battery cells, pushing the market forward. It is also attributed to the rising demand for these efficient and dependable batteries to use in different applications other than powering up EVs, such as in the solar and wind energy developmental projects.
The demand for large scale production of these eco-friendly batteries is also driven by government efforts to promote EV adoption and progresses in battery technologies. Reducing import of raw materials which increases production cost by localizing ad evolving supply chains and the growing demand for a sustainable, recyclable and green batteries are also offering bright prospects for the cell manufacturing sector in India.
Challenges Opposing the Growth of the Industry
Like all other industries all over the world, cell manufacturing in India also faces significant challenges that hinder its growth. One of the most significant challenges is the need to secure supply of raw materials for stable procurement.
Typically, the sector is susceptible to supply chain disruptions on a global scale as well as the variance in prices of raw materials such as cobalt, nickel, and lithium, a large portion of which is usually imported. This not only hampers production but also increases production costs, thereby necessitating localization of the supply chain.
Furthermore, setting up or developing the existing infrastructure involves high investments, posing a significant deterrence for the new players in the market who have budget constraints and cannot afford such high capital expenses.
In addition, inadequate research and development, technological differences among the major players of the industry across the globe, growing concern over environmental impacts, and inherent complexities further slows down the expansion of the market.
Future Prospects of Growth
In simple words, the cell manufacturing sector in India has a bright future and significant growth potential. Such growth prospects are typically attributed to the notable shift towards electric mobility and the nation’s widespread adoption of renewable energy.
With these, the need for efficient energy storage solutions increases, which promotes market expansion. Furthermore, supportive and attractive government policies draw more substantial investments towards the sector that facilitates setting up giga factories and other new manufacturing units.
Conclusion
In conclusion, the role played by the cell manufacturing industry in India is crucial for the growth of this sector as well as the electric vehicle market. It is the source of sustenance for the EVs resulting in their widespread adoption. This needs efficient powering solutions and therefore increase the demand for these eco-friendly cells and the growth of the market.
In other words, in spite of the major challenges that slows down the growth of the market, the ell manufacturing industry in India has tremendous potential to promote the transition from traditional to electric mode of transport.
Tech developments and larger investments in this sector further raises it potential to make handsome contribution to the global cell manufacturing market and compete with the major players without compromising its commitment towards achieving the set environmental goals and social responsibilities to build a greener future.
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