Real-time failure detection Case Study in a Multimillion-Dollar Saving Plan
The automotive industry is increasingly focused on using real-time manufacturing data to drive breakthrough projects. In assembly lines, there are significant opportunities for using information? to improve production flexibility, supply chain optimisation and operational efficiency.?
In this context, one large car manufacturer in the UK decided to introduce real-time failure detection with the help of Digazu and was able to achieve multimillion-dollar savings in production.?
WHO
Our client, one of the leading automotive manufacturers in the world, working to implement real-time failure detection using a flexible Process Failure Sheet (PFS) system also referred to as roaming PFS to detect and address defects in real time during the production process.
WHY
Traditionally, car manufacturers relied on stationary PFS systems with a limited number of checkpoints along the assembly line. This approach, while functional, had its limitations. Technicians stationed at these checkpoints had to manually monitor and detect defects, often leading to inefficiencies, human errors and extremely high costs.
To address these challenges, our client turned to a roaming PFS system.?
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