Proposal For 17,000-20,000 Bottles Counter Pressure Bottle Beer Bottle Filler
Craft brewery? Level up bottling! iBottling's 17,000-20,000 BPH counter pressure line: fresh, efficient, yours. Contact us!
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Table of Contents
Introduction of counter pressure beer bottle filler
iBottling Machinery Co., Ltd. is a professional company that manufactures medium and small-scale beer and beverage bottling equipment. We are dedicated to providing high-quality, technologically advanced, and customer-oriented solutions. Our products meet the ISO9001:2000 international quality management system standards, ensuring the quality and performance of our products. We have a robust technical team with 20 dedicated development and design engineers. Our products’ primary technology sources are from Italy, France, and Germany, integrated with China’s national conditions, resulting in high-end, technologically advanced liquid bottling equipment. Our automation level matches the advancements of the late nineties.
Our after-sales service department is responsible for the installation, debugging, maintenance, and repair of our products. We strive to understand and meet our customer’s needs at all times. We aim to truly let our customers feel the profound meaning of “the customer is God”.
We offer bottling production lines for tea, fruit juice drink of 2000～20000 bottles/hour, pure and mineral water bottling line, beer bottling equipment of 2000～15000 bottles/hour, carbonated beverage production line, 2000～9000 cans/hour easy-open can beverage bottling production line, 50～600 barrels/hour 3～5-gallon barrel drinking water production line, and all kinds of supporting equipment. We also undertake various turnkey projects.
Our equipment users exceed 200 and are spread across more than 20 provinces and autonomous regions in the country. Meanwhile, our products are exported to Japan, the Middle East, Southeast Asia, South Africa, Russia, CIS, and other countries and regions. In addition to the production and sale of equipment, we also provide various technical services, help users in equipment layout design, answer user’s technical inquiries, and provide user personnel technical training and operation guidance.
Beer Bottle Filler Equipment?
Bottle Filling Equipment Technical Parameters
Overview
The PL-17 type sterilizer is a new type of sterilizer designed and manufactured based on the chain sterilizer of the German KRONES company. It absorbs the strengths of similar products from well-known companies in Germany, Japan, and other countries, and combines the conditions of our country. Its technical performance and product quality are at an advanced level among similar products in China. It is not only suitable for sterilization of 640ml glass bottle packed beer but also suitable for other packaging items of any shape, such as bottles and cans, with a height not exceeding 300mm.
Major Structural and Technical Features
The machine adopts single-layer channel Lexsno enhanced engineering plastic chain plate mesh conveyor. Gear fixed pitch transmission, even under bias, the plastic chain plate will not deform, ensuring that the can (bottle) operation is very smooth during the entire sterilization process, avoiding the occurrence of can (bottle) overturning. And because the Lexsno enhanced engineering plastic chain plate has a small heat transfer coefficient, it ensures the temperature setting accuracy of each temperature zone to the maximum extent and guarantees the sterilization temperature.
The transmission system is a combination of reducer and frequency conversion transmission, making the whole system simple, clear, easy to operate, and easy to grasp. And it can adapt to the speed requirements under different conditions.
The tank body and all overflow parts are made of high-quality stainless steel materials, which are not easy to corrode and have a long service life.
The tank body has a manhole, the manhole door opens and closes quickly, the top of the machine body is equipped with a movable cover, and the side of the machine body is equipped with an organic glass window, which is convenient for sanitary cleaning workand operation and maintenance.
The pipeline system of this machine is mainly arranged on the surface, and the layout is neat and reasonable.
The machine has 8 temperature zones, the temperature difference gradient is small, which can ensure a good sterilization effect. The establishment of the temperature zone adopts the square tube square hole sprinkler method, which can ensure the temperature requirement and is not easy to block. In addition, the structure adopts a detachable plug-in type, which is beneficial to the cleaning and maintenance of the water pipe.
The machine adopts a circulating water use method, that is, the preheating tank and the cooling tank are reasonably connected according to their temperature difference, exchange and cyclic use, fully utilizing the waste heat and saving the amount of water.
The machine is equipped with an automatic temperature control device to ensure the set value of each temperature zone.
The machine is equipped with a truly automatic PU value control system. That is, according to the user’s different bottle types, can types, and capacity (different situations have different heat transfer effects), the sprinkling water temperature of each temperature zone in the set PU value is automatically controlled by the computer. The overheating zone and sterilization zone have an automatic cooling function during the stop or pause operation. The automatic cooling system automatically adjusts the sterilization temperature (requires gradient cooling) based on the pre-set PU value through computer automatic calculation, and controls the PU value within the set range, thereby ensuring the stability of the beer product quality. Equipped with a touch screen, you can easily check the water temperature of each temperature zone and the PU value of the product.
The machine adopts PLC control and the man-machine interface.
Main Technical Parameters
Performance Parameters
Working Conditions
Consumption
BCGF70-70-18 Three-in-one Carbonate Beer Bottle Filling Machine
The BCGF70-70-18 is a beer bottling device composed of a 70 bottle washer, a 70 head filler, and an 18 head capper. It adopts a professional beer filling valve and a secondary vacuum extraction, making the filling more stable and efficient.
The filling adopts an isobaric filling method. The isobaric filling valve and the filling cam automatic lifting system, the size of the filling valve mouth is made according to the customer’s bottle mouth diameter, ensuring the speed, stability, and accuracy of beer filling.
The machine integrates bottle washing, filling, and sealing into one, greatly reducing the occupied space.
All parts in contact with the liquid are made of 304L stainless steel, and the inner and outer surfaces are polished for easy cleaning, cleanliness, and hygiene. The seals are imported silicone or EPDM, which meets the requirements of food hygiene and filling.
The bottle washer design can use sterile washing to ensure a high degree of cleanliness of the bottle.
The pressure filling principle is adopted, the filling speed is fast, and the liquid level control is stable.
The unique new filling valve and reflux circulation system, the gas does not return to the filling tank, ensuring the high cleanliness of the filling material.
The high-energy magnetic cap (the torque can be adjusted and set) ensures the adaptability of the equipment and the quality of the cap tightening.
The three-in-one filling machine mainly includes the following parts:
The overall platform is mainly used to support the drive system, conveying system, etc., to ensure accurate transmission, accurate bottle conveying, and smooth transmission.
This component mainly consists of a platform, stainless steel panel, support legs, connection rings, bearing flanges, stainless steel side doors, and so on.
The drive system is driven by a main motor, frequency conversion speed regulation, worm gear box transmission?
, universal joint transmission, gear transmission, and rotary bearing to achieve continuous operation of the entire machine.
The conveying system consists of inlet and outlet star wheels, baffles, bottle neck support plates, etc., to realize the smooth and reliable operation of the entire machine, as well as convenient operation and maintenance.
The bottle washer is a rotary bottle washer that includes 70 bottle clamps and fixed nozzles. A stainless steel receiving tray is used to collect washing liquid.
The filling machine consists of a filling cylinder, a center tube, a main turntable, a filling valve, a rotating tray, a lifting mechanism, a cam mechanism, and so on.
The entire filling turning system is supported by a large rotating support, which operates smoothly. Filling cylinders and center tubes are fixed on the main turntable, and a lifting mechanism is installed on the main turntable, which is convenient for changing bottle types and adjusting operations.
The filling valve opens when there is a bottle, and the material is filled into the bottle while the bottle is being filled. The smooth delivery of input bottle—bottle washing—filling—sealing—output bottle.
The air path control system consists of air source processing control components, solenoid valves, etc., to provide gas for the capper.
The electrical control system consists of an electrical control cabinet, a control cabinet, etc., including inverters, programmable controllers, low-voltage control electrical components, etc., and the entire machine is PLC controlled.
The capper includes a capping head, a cap delivery chute, a cap picking device, etc., and a cap is put in when there is a bottle.
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Equipment Main Configuration:
CIP On-site Cleaning System
Scope of Application
This product is used for cleaning dairy products and is also suitable for the cleaning of beer and food.
This equipment uses the forced circulation of the discharge pump of the centrifugal pump and the washing equipment to achieve the cleaning purpose. Therefore, without separating the pipeline and equipment, the equipment utilization rate can be improved and labor costs can be reduced. So this product is a very advanced cleaning device.
The cleaning flow and circulation of the product need manual control.
The specific use of this equipment requires equipment and pipeline layout in the workshop.
Main Dimensions and Technical Parameters
Working Pressure:
Working Temperature:
Material Name:
Total Capacity:
Bearing Coefficient:80%
Capacity Type:Normal Pressure Machine
Cleaning Time:Free
Cleaning Order:Water—Alkali—Water—Acid—Water
Centrifugal Pump Inlet:Tr55X3(DN:40)
Centrifugal Pump Flow:10t/h
Maximum Centrifugal Pump:35m
Motor:2.2KW2880r/min
Total Weight:380kg
Dimensions (LengthWidthHeight):311.5m
Main Structure and Operation Rules
This equipment mainly consists of a water tank, a frame, a plug valve, and a centrifugal pump.
Acid, Alkali, and Water Tanks
The acid and alkali tanks are used to store cleaning fluid, mix cleaning fluid according to cleaning needs, and can also heat the cleaning fluid in the acid and alkali steam pipe. The storage tank is a standard container made of stainless steel. The cylinder with a thermometer (5) can display the temperature of the storage tank. The lowercylinder has an output connection point (i.e., the outlet of the centrifugal pump) (a). The top has two inlets (8). The bottom of the cleaning fluid inlet (b) has a cold water outlet (f1.f2), and the water tank has inlets and outlets for gas discharge.
Frame
This frame is made of stainless steel and can bear all cleaning equipment, making it convenient for transportation and installation. There are eight retractable legs below, which can stabilize the equipment. The frame on the operating platform is for observing the cleaning fluid.
Plug Valve
There are two ends of the plug valve installed with heat-resistant, acid-resistant, and alkali-resistant silicone rubber, which have good sealing.
Based on actual needs, this machine can be manually operated. Press the “start” button of the centrifugal pump, and the pump starts to clean. According to the cleaning time, the pump can send out acid and alkali, and the corresponding cleaning time and alkali liquid circulation are determined according to the size of the container and the pollution situation.
Beer Foaming Device (Electric Heating)
With a beer foaming device: Stainless steel 304, spray 80-85 degrees hot, causing the beer bottle to foam, removing excess air and oxygen in the bottle; professional beer pneumatic diaphragm valve: food grade, balanced pressure, efficient fluid intake;
Labeling Machine Equipment Technical Parameters
Fully Automatic Straight Line Packaging Machine
Technical Parameters:
Product Quality and After-sales Service
How to place your order
To begin taking advantage of our advanced and efficient 17,000-20,000 Bottles Per Hour Glass Bottle Beer Bottling Line, please contact our sales team. We will guide you through the process, ensuring your specific needs are met. Whether you’re a homebrew hobbyist or a commercial brewery, our team will help you find the best solution for your bottling needs.
Our beer bottle filling machine is designed to handle a wide range of bottle sizes and types, and its adjustable settings ensure optimal performance for your unique requirements. Whether you need to fill wine bottles or standard beer bottles, our equipment can be adjusted to meet your needs.
In addition, our equipment comes with all the necessary tubing and fittings for a seamless installation process. Our beer bottling line comes with a ball lock fitting, making it ideal for kegged beer.
Our machines are easy to use, thanks to a user-friendly interface and clear instructions. With our equipment, you can fill bottles directly from your beer keg, ensuring that your beer stays fresh and carbonated until it’s time to enjoy. Our machines also feature a pressure relief valve to maintain the perfect pressure in the bottle.
The Nukatap counter pressure bottle filler can be used to fill carbonated beer directly from your keg, ensuring that every bottle is filled to the perfect level. This feature also prevents excess foam, ensuring that every bottle is filled quickly and efficiently.
Our equipment is made from 304 stainless steel, making it durable and easy to clean. Whether you’re a home brew hobbyist or running a commercial brewery, our beer bottling line is the ideal solution for your bottling needs.
For more information about our beer bottling line and how to place your order, please contact our sales team. We look forward to helping you improve your bottling process with our high-quality equipment.
Our team at iBottling Machinery Co., Ltd. is committed to providing the best possible service and products to our customers. If you have any questions or concerns, please don’t hesitate to reach out to us. We’re here to help you make the best possible beer, and we can’t wait to work with you.