- Uneven wire twisting: Various designs in the market result in different twisting effects post wire stripping. To ensure uniform twisting, especially for longer stripped lengths, it's crucial to have a consistent twisting mechanism. This is particularly important when wires need to be inserted into circuit board holes post-soldering.
- Copper wire cutting: During the wire stripping process, the machine may sometimes cut the copper wires. This often happens due to residue from the stripping process not being promptly disposed of, leading to interference with the stripping effect and potentially damaging the wire core. Therefore, having an effective waste removal system is essential.
- Inconsistent solder thickness: Sometimes, the solder applied may not meet the required thickness standards or might be too thick, making it difficult to penetrate holes.
- Scraping solder out of groove: This issue arises when the machine's mechanical arm operates at excessive speed during the solder scraping process. Regulating the speed, typically through adjusting the pressure control valve on the solder scraping cylinder, can resolve this problem.
- Insufficient soldering: If wire ends don't reach the solder properly, it could be due to inadequate immersion in the solder or flux. Ensuring proper immersion levels, and adjusting flux reservoirs if necessary, can address this issue.
- Ineffective solder removal: Regular cleaning of solder residue is essential to prevent buildup that could hinder the solder scraping mechanism. Different solder qualities may result in varying amounts of solder residue, so maintaining cleanliness is crucial for optimal performance.
The Double-ends Wire Cut Strip Twist Tin Dip Soldering Machine represents a technological advancement in recent years. Despite encountering these common challenges, its multifunctional capabilities, including wire cutting, stripping, soldering, and terminal pressing, make it highly sought after in various industries. Its automation capabilities contribute to cost savings and increased productivity. For more details, visit https://www.fortunesky-tech.com and connect with us on WhatsApp: https://wa.me/8619970532453. #wirecable #cableassembly #wireharness #wireprocessing #DoubleendsWireCutStripTwistTinDipSolderingMachine