Precision and Productivity: Selecting a Bending Machine for Large Batch Production
VICLA Sheet Metal Machineries
High performance and customizable bending press brakes, shears and robotic cells. 100% Made in Italy.
Manufacturers often prioritize speed when selecting a bending machine for high-volume production. While speed is certainly a factor , achieving optimal throughput requires a more holistic approach. This article explores key considerations beyond raw speed that contribute to efficient large-batch bending.
While high axis speeds are attractive, it's crucial to consider operator capabilities. A machine exceeding human loading and unloading speeds creates bottlenecks. VICLA's SUPERIOR bending machine, for example, boasts a 500 mm/s axis speed, a deliberate choice that balances machine performance with operator efficiency.
Don't be swayed by manufacturers boasting record-breaking speeds. A machine's speed is always relative to the working capacity of an operator or robot (in the case of robotic cells).
Precision Mechanics: The Foundation for Consistent Results
A high-speed machine loses its value if constant recalibration is necessary due to imprecise mechanics. VICLA prioritizes precision by directly mounting the backgauge on the bending machine shoulder using dedicated milling processes. This eliminates beams and bolts that can develop play over time, compromising accuracy and repeatability.
Faster Bending Cycles with Contact Speed Change
Innovative features like Lazersafe photocells on VICLA bending machines allow for rapid speed changes upon contact with the sheet metal. This technology significantly reduces cycle times, maximizing bending efficiency.
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Energy Efficiency: A Consideration for Continuous Operation
Bending machines used for high-volume production operate for extended periods, making energy efficiency crucial. Hybrid bending machines offer significant advantages.
?VICLA, a pioneer in hybrid press brake technology, highlights the importance of true hybrid design. Simply incorporating an inverter doesn't automatically qualify a machine as hybrid.
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