Precision in Practice: Exploring Nova Bravo's Custom Towel Dyeing Process

Dyeing Process of Custom Towels: A Focus on Quality and Environmental Responsibility

The dyeing process for custom towels is a critical part of our commitment to quality and customer satisfaction.

Our dyeing unit, equipped with advanced machinery and automatic loading systems, undergoes regular upgrades to enhance manufacturing capacity.

Precision Through Modern Colorimetric Technology: In our lab, modern colorimetric technology ensures precise color matching and reliable results in large-scale production. This technology plays a crucial role in controlling the mixing of dyeing recipes, contributing to the accuracy of our color applications.

Quality Assurance Through Rigorous Testing: Our dyeing process follows a continuous quality management system, implementing rigorous tests and controls at every stage. This ensures that our towels consistently meet high standards, providing customers with a reliable product.

Reactive Dyes for Cotton Cellulose Fiber: The use of reactive dyes for coloring cotton cellulose fiber, common in terry toweling fabrics, is a strategic choice. These dyes form a covalent link with the fiber polymer, offering stability against ultraviolet rays. Additionally, the dyeing process, performed at room temperature, aligns with our commitment to efficiency.

Alkali Addition for Acid Neutralization: The addition of alkali to the dyebath neutralizes the acid generated during the covalent connection between reactive dyes and cotton. This step enhances the stability of the dyed fibers, emphasizing our focus on durability.

Terry Towel Dyeing Techniques: Reactive dyeing processes, typically used for terry towels, ensure levelness between the bottom and pile, as well as between the pile and selvedge. Batch methods in soft-flow dyeing equipment are employed for efficiency, flexibility, and maintaining quality in small quantities.

Dyeing of Solid Colored Towels:

Solid colored towels, including solid embroidered towels , relief jacquard towels, and border jacquard towels, undergo piece-dyeing. We emphasize environmental responsibility by utilizing batch dyeing equipment, allowing simultaneous dyeing of different sizes and facilitating frequent color changes.

Additionally, our commitment to sustainability is underscored by the Oeko-Tex Standard 100 certification.

Yarn Dyed Towels and Jacquard Excellence:

Yarn dyed towels, such as striped towels and yarn dyed jacquard towels, are produced using colored yarn dyed before weaving.

Our competency lies in coloring single and double spun yarns, creating straightforward yet aesthetically pleasing yarn dyed jacquard towels that combine functionality with visual appeal. The integration of Oeko-Tex Standard 100 certification emphasizes our commitment to environmentally responsible practices, providing customers with assurance regarding the safety and sustainability of our products.

In summary, our dyeing process is characterized by a focus on quality, efficiency, and environmental responsibility, with the Oeko-Tex Standard 100 certification reinforcing our commitment to sustainable and safe practices. Through continuous improvements, we ensure that each custom towel reflects the reliability, quality, and eco-conscious values associated with our brand.