Precision and Power Redefined: The Wysong Press Brake Advantage

Wysong, a name synonymous with excellence in metal fabrication, presents a line of hydraulic press brakes that redefine the benchmarks for precision and power. By integrating components from industry leaders such as HAWE Hydraulics, GIVI Scales, and Wila Crowning, and enhancing functionality with Rolleri tooling, DELEM controls (models 66T, 69T, and 69S), and advanced software solutions, Wysong sets new standards in the field.

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Unparalleled Precision

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Wysong's commitment to accuracy is evident in the impressive precision of 0.0001 inches, ensuring every bend is executed with the utmost precision. This level of accuracy is achieved through the synergistic integration of HAWE Hydraulics and GIVI Scales, guaranteeing consistent and precise bends across all operations.

In metal fabrication the twin pillars of precision are accuracy and repeatability. These are not merely metrics but foundational principles that dictate the quality and reliability of every project. Wysong's hydraulic press brakes, recognized for their unparalleled precision of 0.0001 inches in accuracy, stand as a testament to engineering excellence. This extraordinary level of accuracy ensures that each bend, fold, and crease is executed with surgical precision, allowing fabricators to achieve the most intricate designs without compromise.

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The significance of such precision cannot be overstated. In an industry where the margin for error is infinitesimally small, the difference between 0.0001 inches and a lesser standard of accuracy can dramatically affect the final product's functionality and aesthetics. Wysong's achievement in this realm is the result of meticulous design, superior components, and a relentless pursuit of perfection. By harnessing the synergy between advanced hydraulic systems, precision scales, and cutting-edge control technology, Wysong press brakes ensure that every action is measured and executed with the highest degree of accuracy.

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Repeatability is the other cornerstone of Wysong's engineering philosophy. It is one thing to achieve perfection once, but to do so consistently, bend after bend, project after project, is where true excellence is found. Wysong's press brakes deliver this level of repeatability, ensuring that each bend is as precise as the first, regardless of the project's scale or complexity. This consistency is crucial for manufacturers who rely on uniformity across multiple pieces or large production runs. With Wysong, fabricators can trust in the reliability of their machinery, knowing that the last piece will match the first in precision and quality, exemplifying Wysong's commitment to excellence in every aspect of metal fabrication.

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Advanced Control Systems

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The heart of Wysong's precision lies in the DELEM control systems, with models 66T, 69T, and 69S offering intuitive interfaces and robust functionality. Paired with DELEM and Radan software, these systems provide a platform that is not only user-friendly but also upgradeable, ensuring that your Wysong press brake remains at the forefront of technology.

Delem controls, specifically the 66T, 69T, and 69S models, represent the pinnacle of innovation and user-friendly operation in the world of press brake technology. These advanced control systems are designed to maximize the potential of hydraulic press brakes, offering unparalleled precision, flexibility, and ease of use. Delem's reputation for excellence is well-founded, with these models showcasing why their controls are considered industry leading. The 66T, 69T, and 69S models provide a comprehensive solution that simplifies complex bending operations while ensuring optimal results.

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The 66T, 69T, and 69S models stand out for their intuitive user interfaces and powerful software capabilities. These controls are engineered to enhance the operator's experience, making complex bending operations more manageable and significantly more efficient. The touch-screen interface offers easy navigation, allowing operators to quickly input or adjust parameters, reducing setup times and increasing productivity. With features like 2D graphical programming, operators can visualize bending sequences, anticipate potential collision points, and optimize the bending process before it begins. This level of detail ensures that every bend is executed with precision, minimizing waste and enhancing the overall quality of the finished product.

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Moreover, Delem controls are renowned for their flexibility and compatibility with a wide range of software upgrades, including DELEM and Radan software solutions. This upgradeability means that Wysong press brakes equipped with Delem controls can adapt to future technological advancements, ensuring that the machines remain at the cutting edge of press brake technology. The 66T, 69T, and 69S models support this forward-thinking approach by enabling seamless integration with advanced software, thereby expanding the capabilities of the press brake beyond its hardware limitations. This adaptability not only future-proofs the investment in Wysong machinery but also ensures that fabricators can meet the evolving demands of the industry with confidence and efficiency.

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Efficiency Through Innovation

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Efficiency is significantly boosted by the incorporation of Rolleri tooling and Wila's advanced crowning technology. This ensures consistent and accurate bends, even in the most challenging projects. The standard quick clamp for tooling, along with optional hydraulic tooling holders, allows for rapid setup changes, minimizing downtime and maximizing productivity.

Rolleri tooling and Wila crowning represent two critical advancements in press brake technology, each playing a pivotal role in enhancing the precision and versatility of bending operations. Rolleri tooling, renowned for its high-quality and innovative design, offers a comprehensive range of tools that cater to a wide array of bending requirements. The precision of Rolleri tooling complements Wysong press brakes' capabilities, ensuring that even the most complex bends are executed with unmatched accuracy. This tooling is designed not just for performance but also for durability, guaranteeing long service life and consistent results over time, which is crucial for maintaining the high standards of efficiency and quality in metal fabrication.

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Wila crowning, on the other hand, addresses one of the most common challenges in press brake operation: the compensation for material and machine deflection during the bending process. The Wila crowning system automatically adjusts the press brake bed, ensuring a uniformly straight angle along the entire length of the bend. This system is instrumental in achieving consistent bending angles, a must for high-precision work where even minor deviations can result in rejected parts. Wila's crowning technology integrates seamlessly with Wysong press brakes, enhancing their performance and ensuring that each bend is not only accurate but also repeatable across multiple operations.

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The synergy between Rolleri tooling and Wila crowning technology exemplifies the advancements in press brake technology, focusing on precision, efficiency, and adaptability. Together, they provide fabricators with the tools necessary to tackle a broad spectrum of bending challenges, from the simplest to the most complex. This combination of high-quality tooling and advanced crowning systems empowers operators to achieve optimal results consistently, enhancing the value of their work and the competitiveness of their operations in the demanding market of metal fabrication.

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Safety as Standard

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Safety is paramount, and Wysong addresses this by equipping every press brake with the Fiessler AKAS-II laser safety systems. This feature ensures operator safety without compromising the machine's performance, providing peace of mind alongside exceptional efficiency.

The Fiessler AKAS-II laser safety system stands as a beacon of innovation in the realm of press brake safety. This advanced system is engineered to provide an invisible safety barrier around the press brake's working area, significantly enhancing operator safety without compromising the efficiency or precision of operations. The AKAS-II system utilizes state-of-the-art laser technology to detect any intrusion into the bending area, instantly halting the machine's operation to prevent potential accidents. This proactive approach to safety is indispensable in today's fast-paced manufacturing environments, where the well-being of operators is paramount.

What sets the Fiessler AKAS-II system apart is not just its ability to protect operators but also its integration with the machine's overall operation. Unlike traditional safety systems that may impede workflow or limit the machine's capabilities, the AKAS-II system is designed to complement the press brake's functionality. It offers a seamless safety solution that maintains high productivity levels and operational fluency. This balance between safety and efficiency ensures that fabricators do not have to compromise on performance to maintain a safe working environment.

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Moreover, the Fiessler AKAS-II system's adaptability across various press brake models and operations underscores its value as a versatile safety solution. Whether dealing with complex bending operations or high-volume production runs, the AKAS-II system provides constant, reliable protection. This adaptability, combined with its minimal interference with the workflow, makes the AKAS-II system an integral component of modern press brake technology, aligning with the industry's increasing focus on safety without sacrificing performance.

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Benchmarking Performance with Hard Numbers

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- Accuracy and Repeatability: Wysong's press brakes boast an accuracy of 0.0001 inches and matching repeatability, placing them at the pinnacle of precision in metal fabrication.

- Max Tonnage: Capable of handling up to 1100 tons, Wysong press brakes are equipped for both heavy-duty operations and precision tasks, adaptable to tandem and tridem setups.

- Max Bending Length: Offering lengths up to 318 inches, these machines can accommodate large and complex bending operations with ease.

- Speed and Control: With max approach speeds of 496 inches per minute and bending speeds of twenty-four inches per minute, combined with up to ten axes of control, Wysong press brakes ensure rapid, accurate, and versatile bending operations.

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Wysong Press Brakes set the industry standard for speed, significantly outpacing competitors and establishing new benchmarks for efficiency in metal fabrication. Drawing directly from the metrics provided, Wysong machines boast an impressive max approach speed of 496 inches per minute (IPM), a figure that is not just a number but a testament to the engineering prowess behind Wysong's technology. This approach speed dwarfs those of many competitors, highlighting Wysong's commitment to reducing cycle times and enhancing productivity.

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The wow factor does not stop at the approach speed. Wysong press brakes also offer a max bending speed of 24 IPM, ensuring that operations are not only fast but also precise. This combination of rapid movement and meticulous control over the bending process ensures that fabricators can meet tight deadlines without compromising the quality of their work. Furthermore, with a max return speed of 330 IPM, Wysong machines ensure that time spent on non-productive movements is minimized, further boosting the overall throughput.

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These speed metrics represent more than just superior performance; they signify Wysong's dedication to innovation and efficiency. When compared to other press brakes in the market, it becomes evident that Wysong machines are designed for fabricators who refuse to settle for anything less than the best. The remarkable speeds of Wysong Press Brakes not only enhance productivity but also provide a competitive edge in a market where every second counts.

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The Wysong Difference

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Wysong's press brakes are more than just machines; they are a testament to what can be achieved when innovative design meets precision engineering. By choosing Wysong, fabricators gain access to a tool that is designed to exceed the highest expectations in terms of accuracy, efficiency, safety, and versatility. The numbers speak for themselves, but the real proof is in the performance. Not to mention the support and service all out of Greensboro, North Carolina. This keeps your machine up and running. With Wysong, excellence is not just a goal; it is a guarantee.

Contact us at [email protected] to learn more

Wysong.us

Jeff Salyer