Precision in Every Dose: Advanced Two-Shot Moulding for Next-Generation Medical Devices

The medical device landscape is constantly evolving, demanding ever-greater precision, functionality, and patient safety. Two-shot injection moulding stands at the forefront of this evolution, offering a powerful technique for creating complex, multi-material medical devices with unparalleled accuracy.

This article explores how the strategic alliance between ARBURG GmbH + Co KG and Hymid is pushing the boundaries of two-shot injection moulding for medical applications, enabling the development of innovative and life-changing devices.

Beyond the Basics: Tailoring Two-Shot Moulding for Medical Needs

Two-shot injection moulding, a process involving the sequential injection of two different materials into a single mould, is particularly well-suited for the intricate requirements of medical devices. It allows for the creation of components with:

• Biocompatible material combinations:?Integrate specialised materials for drug delivery, implantable components, or patient contact surfaces.
• Microfluidic channels and features:?Create complex microstructures essential for diagnostic devices and lab-on-a-chip technologies.
• Enhanced ergonomics and usability:?Design comfortable grips, intuitive interfaces, and patient-friendly features.

Hymid's longstanding partnership with ARBURG LIMITED , a global leader in injection moulding machinery, provides access to cutting-edge technology and a wealth of expertise. This collaboration, dating back to 1997, forms the cornerstone of our ability to deliver exceptional results for medical device manufacturers.

Redefining Medical Device Manufacturing: The Two-Shot Advantage

Compared to traditional manufacturing methods, two-shot injection moulding offers distinct advantages for medical device production:

• Consolidated components:?Reduce part count and simplify assembly, minimising the risk of contamination and improving device reliability.
• Consistent quality and performance:?Ensure reproducible results and meet stringent regulatory requirements for medical devices.
• Unleashing design innovation:?Create complex geometries and incorporate advanced functionalities previously unattainable.

Hymid's team can assess your specific requirements and guide you toward the optimal manufacturing solution, whether it's two-shot moulding or another method.

A Partnership Built on Innovation: The ARBURG-Hymid Success Story

Our collaboration with ARBURG goes beyond simply using their machines. We work closely with their technical experts to develop and implement innovative solutions for our medical device clients. A recent example highlights the power of this partnership.

Faced with a sudden surge in demand for a critical medical component, one of our clients needed a rapid production scale-up. Leveraging our shared expertise, Hymid and ARBURG engineers undertook a complex and unprecedented upgrade to an existing ARBURG machine on our production floor. This challenging project was completed successfully and on schedule, ensuring an uninterrupted supply of vital medical devices. This achievement was recognised with the prestigious Prime Partnership award at the 2023 Plastics Industry Awards.

The Future of Medical Devices: Two-Shot Moulding and Beyond

Two-shot injection moulding is revolutionising the development and manufacturing of medical devices, empowering companies to create more advanced, effective, and patient-centric solutions.

By partnering with Hymid and leveraging our deep expertise and close collaboration with ARBURG, medical device companies can unlock the full potential of two-shot moulding and bring groundbreaking innovations to the market.

Taking the Next Step: Partner with Hymid for Your Medical Device Needs

Ready to explore how two-shot injection moulding can transform your medical device manufacturing? Contact us today to discuss your project requirements and discover how our expertise and collaborative approach can help you achieve your goals. We're ready to share detailed case studies and demonstrate the value we bring to medical device innovation.