Post-Collision Repair: The Alignment Advantage
A 2020 Toyota CH-R that should have had an alignment done first, not last.

Post-Collision Repair: The Alignment Advantage

Introduction: Every car that enters a repair shop post-collision unveils a story of impact, speed, and direction. Understanding its wheel alignment is akin to accessing a first-hand account from the vehicle, offering invaluable insights into its post-collision narrative.




Questions You Might Be Asking:

Q: Does checking the wheel alignment really need to be a priority?

Answer: Prioritizing alignment could shave a day, if not more, off your delivery timeline.

Q: With resource constraints, especially an onsite alignment machine, how can I prioritize this?

Answer: It's a valid concern. Alignments and ADAS do demand resources. Hunter Engineering Company has the Service Lane system and it is akin to equipping your shop with x-ray glasses. This system not only aids in evaluating alignment checks but also in spotting damages efficiently. Beyond the time savings, introducing this system can offer upselling opportunities—truly the hidden gem in comprehensive service.

See footnote1 for the value proposition of this approach.




The Story Alignment Tells:

  • Tire Wear: Reflects tales of driving habits and potential missed maintenance appointments.
  • Lift Inspection: Acts as a quick health check-up, highlighting visible and underlying issues. Using a lift is secondary if you have a system similar to Hunter's.

Starting with an alignment check is like reading the first chapter—it sets the stage and lets us know if there are plot twists (read: damages) we need to address. This clarity is about restoring trust, safety and peace of mind, while being incredibly efficient.


Tire Photo Of Uneven Wear, Nail, & Slight Dry Rot.




Why Time is More Than Just Money: Traditionally, the wheel alignment check is the climax, saved for the end, often leading to unexpected delays and complications.

Current Process Observed:

  1. Drive in and visually inspect for obvious damages.
  2. List necessary replacements and wait for authorization.
  3. Order and replace body parts.
  4. Proceed with painting and finishing.
  5. Execute post-collision safety checks.

Performing wheel alignment at this stage can introduce complications, such as:

  • The need for further parts and subsequent re-authorization.
  • Limitations in executing additional post-collision checks, including vital ADAS work.

Image by Gerd Altmann from Pixabay




The 2020 Toyota CH-R's Collision Repair Timeline:

After a front-right collision, the alignment check was delayed for a month. This resulted in:

  • A two-day wait for authorization.
  • Four days for parts to arrive.
  • A total of 9 days before advancing in the ADAS Master Checklist.

With alignment checked at the outset, these 9 days could have been saved, freeing resources like rentals, insurance, and manpower.


First Alignment On Left, Caster Failed - Final Alignment Performed On Right




Toyota's Documentation and Recommendations:

Toyota's “PROCEDURES NECESSARY WHEN ECU OR OTHER PARTS ARE REPLACED” provides key guidelines. For the 2020 Toyota CH-R:


PROCEDURES NECESSARY WHEN ECU OR OTHER PARTS ARE REPLACED


In this Toyota document, you can find a similar list of “Replacement Parts” along with the “Necessary Procedures” after actions are performed in or around the area of the aforementioned parts. Similar, but not nearly as robust as Honda’s ADAS document.

While useful, it is always recommended to check the specific instructions for all parts that were removed and replaced/reinstalled.? This will help ensure you don't miss anything.? Since the front bumper and headlight was removed and replaced on this 2020 Toyota CH-R, the recommendations from Toyota North America are:

  • Radar Calibration
  • Sensor Calibration
  • Headlight Adjustment
  • Airbag Weight Sensor Re-calibration
  • Seat Belt Checks
  • Clearing Radar and Camera History (More on this with Lexus in a future article)

Millimeter Wave Calibration 2020 Toyota CH-R




Conclusion:

A 10-day delay impacts resources, safety, and trust. With evolving vehicle manufacturing techniques, the chances of unnoticed damage post-collision are on the rise. An industry shift is necessary to prioritize early wheel alignment, ensuring efficiency and safety.




Footnote1:

When prioritizing the alignment check: If your shop handles 10 cars a week, charging for an alignment check could yield an additional $850+ weekly—nearing $45k annually. This integrates seamlessly into your check-in process without extra labor costs.

Being conservative, saving 30 minutes per car leads to:

  • 520 cars annually.
  • 15,600 saved minutes or 260 hours annually.
  • Roughly 10.83 days are saved each year.

At a collision rate of $55 per hour, this amounts to a time recovery worth $14,300 annually, highlighting the value of the upfront investment.

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