Please Don't Read- CXOs!

In the fast-paced world of manufacturing, the role of leaders at the helm — CXOs, COOs, and CEOs — is not just about perusing production reports like daily newspapers. It's about being proactive, reacting swiftly to deviations in key areas such as Production, Quality, Planning, Maintenance, Supply Chain Management, Process, and Safety.

We have recently done a project for some manufacturing Industries, After our successful implementation they got benefits within 3-6 months,

We have covered Material inward to deliver complete Digitalization, I would like to brief more details about the Digitalization Solutions

The Turning Point: Digitalization Solutions:

1.Material inwards Quality Inspection :

Material checking while entering the shop floor will Improve quality rates and save our resources energy and efforts.

Also it indicated supplier wise Escalation, to improve their quality standards.

2.Warehouse Management Solutions : (WMS)

It gives more effective operator efficiency while material storing and retrieving, With help of this features customers get better 100% accuracy and save times and it has to guide the operator to keep their stocks in the right place for runner materials or long lead time materials.

3.Production Planning and Controls : (PPC)

Integrated with Customer Existing ERP systems, and collect their production order and work order schedule to machine wise planning sheet, it will manage customer priority, stock available and resources capability. Also it reduced change over losses

4.Over-all Equipment Effectiveness : (OEE)

CXO can Monitor as eagle view in the single screen realtime performance of their resources, it capable of Enterprise level, BU level, Plant level, Department level, Group Level, Machine level and operator level

It gives more insights to take immediate decisions to improve the productivity across the factory with calls for actions.

5. Energy Monitoring and Management Systems : (EMS)

Energy is one of the essential parameters for maximum manufacturing companies,

We can track every Production order wise Energy consumption, and per quantity wise average energy consumption,

It reduces losses 15% -20% and gives immediate alerts whenever the energy parameters deviate.

It will reduce engineers manual reading collections and repeated daily work.

6.Computerized maintenance management system : (CMMS)

It will be completely digitized in maintenance department work activities such as Asset management, Work orders and Preventive maintenance.

It will improve maintenance department performance level 30% to 40 % within three months, Automated the daily repeated activities and give you Real time MTTR, MTBF, Average work orders, Average response time, Average Recovery time.

Also can get the past work experience (Solution bank / knowledge repository) individual in digitally every machine wise to reduce the downtime.

7.Condition based Monitoring : (CbM)

Early problem prediction is better Medicine for all issues,

It's a real time health monitoring of your critical machines that will help to minimise the unplanned downtime. We can monitor the crucial parameters every second and it will give the realtime trends, whenever it deviates the tolerance limit, It will trigger the alert to the corresponding person as per Escalation Matrix, for the Both condition based and time based maintenance give more insight about the machines and maximize the uptime of the machine

8.Quality Assurance Detection : (QAD)

Quality cost directly reflects the man's power Effort and material.

We always need to maintain a high quality rate that will give better profit for the organisation, Using our QAD software it will give real time early prediction of the quality material production with escalation matrix,

Paperless guidelines for the production order wise quality parameters can give better results of quality rate.

9.Operator Performance Management : (OPM)

Every Organisation defines the KPI of individual Operators such as attendance, work order completion, OEE, continuous improvement ideas, General discipline,

Above all our software integrated with OPM software can monitor the operator performance data with incentive credits, it will improve and motivate every operator to give their better results and achieve their peak performance. NOTHING WILL IMPROVE WITHOUT TEAM INVOLVEMENT.

Learn - Train - Motivate - Appreciate - Exceed the Target ??

10.Andon Display : (KPI Dashboard)

We serve so many Andon Solutions for the manufacturing Industries depends upon customer requirements.

(i) TV displays (Touch and Non touch),

Daily Wer room strategies and meetings can be done, Realtime data in the TV will reduce man power manual process and indicates keep the graph high graph ??

(ii) LED display (Long distance to Monitor)

(Single colour and RGB displays will show the real time performance in different colours)

(iii) Seven segment displays

Process industries to Monitor the process parameters

All the above solutions we are able to integrate with seamless ERP integration, Power BI, SMS alerts, Email Alerts, API integration with third party plug-in.

The Wake-Up Call:

Gone are the days when leaders could afford to treat production reports as routine reads. In today's dynamic landscape, where every moment counts, it's crucial to respond immediately when deviations occur. Traditional approaches are giving way to a more responsive and data-driven mindset.

Connect Now:

Let's connect and navigate the future of manufacturing together!

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-SriArulVasagam

Director & IIoT Sales - Head

Ausweg info controls private limited

?? [email protected]

?? 9791519888

#Digitalization #ManufacturingExcellence #LeadershipRevolution #DataDrivenLeadership