Optimizing Cutting Feedrates with MANUSsim Optimize
Manus Software
-MANUSpost developer & MANUSsim optimize- We are changing the history of CNC machining
What’s the biggest obstacle in CNC cutting efficiency?
In most CAM software, a constant feed rate is applied throughout an operation. While it might seem efficient, this approach leads to significant time loss during periods of lower chip loads caused by varying stock geometries.
Why? Because the radial depth of cut changes continuously during machining, but the feed rate does not adapt to these variations. Typically, the constant feed rate is determined by the maximum chip load for an operation. However, when chip loads decrease, the feed rate remains unchanged, resulting in untapped potential for faster machining.
The Power of Variable Feed Rates
The solution lies in transitioning from constant to variable feed rates. By automatically adjusting feed rates based on the changing chip volume and geometry:
Slower feed rates are used during higher chip volumes.
Faster feed rates are applied when chip volumes are lower.
While chip volume is crucial, the real breakthrough lies in optimizing feed rates based on chip 3D geometry. Unlike volumetric-only approaches, MANUSsim Optimize factors in the axial and radial depths of cut, along with the unique chip geometries formed during machining. This enables precise, real-time adjustments for each cut, even when chip volumes are identical.
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MANUSsim Optimize: Cutting Feedrate Optimization
This advanced module takes CNC machining to the next level. MANUSsim Optimize:
Continuously calculates cutting chip geometry in real time.
Adjusts feed rates dynamically to stabilize cutting forces.
Delivers feed rate recommendations that maximize efficiency without compromising tool life or part quality.
Results That Speak for Themselves
By optimizing cutting feed rates, MANUSsim Optimize achieves up to 10%-50% reductions in machining time. This not only saves time but also boosts overall productivity and cost-efficiency for your operations.
Transform Your Machining Process
With MANUSsim Optimize’s Cutting Feedrate Optimization module, CNC machining becomes faster, more efficient, and more precise. It’s time to leave constant feed rates behind and embrace the future of adaptive manufacturing.
Stay tuned for more insights into how MANUSsim Optimize is redefining CNC machining—and helping manufacturers achieve unparalleled results.