OGU Series Fork Light Barrier Sensors: Precision and Speed for a Range of Industry 4.0 Applications

The di-soric GmbH & Co. KG fork light barrier sensor is an advanced solution ideal for applications in Industry 4.0 system designs. With its innovative dual operation concept, it offers flexibility through two configurations: via IO-Link for configuring all sensor functions, including four selectable sensor modes, or through manual point adjustment using a potentiometer. Available in a variety of sizes, these sensors are perfect for applications requiring high resolution and fast reaction times. Whether for precision monitoring or fast object detection, Di-soric sensors are at the forefront of industrial automation.

Key Features of Di-soric Fork Light Barrier Sensors:

• Dual Operation Concept: Choose between IO-Link configuration for all sensor functions or manual adjustment via potentiometer.
• High Resolution & Fast Reaction Time: These sensors are designed to reliably detect small parts and rapid motion sequences, offering unmatched precision.
• Wide Range of Sizes: With multiple fork opening increments and sizes, Di-soric sensors can be customized to fit any machine design.

Standard OGU Sensors: Medium Format

The OGU series, available in medium format, excels in detecting small objects and precise positions, even with small diameters as low as 0.2 mm. These sensors offer high switching frequencies and maximum resolution, making them suitable for applications requiring quick, accurate detection.

Benefits of OGU Medium Format:

• Outstanding Reproducibility: With a reproducibility of 0.02 mm, the OGU sensors ensure extremely precise object positioning.
• Red Light and Infrared Variants: The OGU series offers both red and infrared light options, providing nearly the same performance as laser light barriers.
• Variety of Fork Openings: Available in increments from 10 mm to 100 mm, ensuring optimal fit for various machine designs.

Applications of OGU Medium Format:

• Accumulation Monitoring (OGU 081 G3-T3): The Power sensor mode reduces cleaning cycles by increasing transmission power, thus enhancing the sensor's functional reserve.
• High-Speed Labeling (OGU 081 G3-T3): The "Speed" sensor mode allows for a switching frequency of up to 8,000 Hz, enabling maximum throughput speed without sacrificing precision.

OGU Small Size: Fast and Compact

The OGU 005 and OGU 010 are the smallest and fastest fork light barriers in the Di-soric lineup, capable of switching frequencies up to 14,000 Hz. These sensors are ideal for applications where space is limited but speed and accuracy are paramount.

Benefits of OGU Small Size:

• Ultra-Fast Detection: With a switching frequency of up to 14,000 Hz, these sensors are among the fastest available.
• Compact Design: The small size ensures integration into tight spaces, with IO-Link configuration allowing for more flexibility.

Applications of OGU Small Size:

• High-Speed Metering (OGU 010 G3-T3): Perfect for high-speed applications, such as measuring the speed of small plastic gears on test benches.
• Position Monitoring in Devices (OGU 021 G3-T3): Ideal for integrating into assembly devices with its compact design and IO-Link configuration.

OGU Large Format: Precision in Larger Applications

The OGU large-format fork light barriers are designed for larger applications, with fork openings from 120 mm to 250 mm. Despite the larger size, these sensors can accurately detect small parts, ensuring precise object recognition.

Benefits of OGU Large Format:

• Visible Red Light: The clearly visible red light simplifies setup and alignment.
• Precise Detection: Even at large fork openings, small parts in the millimeter range are detected with reproducibility down to 0.03 mm.

Applications of OGU Large Format:

• Position Monitoring of Grooves (OGU 251 G3-T3): These sensors can quickly identify the presence of small grooves in circular parts, making them perfect for position monitoring in larger machinery.

Special Applications: Stainless Steel, Dirt-Resistant, and Laser Sensors

OGU Stainless Steel:

The OGU Stainless Steel sensors are tailored for high-standard industries such as packaging, pharmaceuticals, and cosmetics, where cleanliness and hygiene are paramount.

• Fork Openings: Available in 30 mm, 50 mm, 80 mm, and 120 mm sizes.
• Hygienic Design: Ideal for industries with stringent hygiene requirements, these sensors can easily adapt to batch changes and modifications using IO-Link.

Applications:

• Feed Control in Sealing Machines (OGU 050 G3-T3/V4A): With V4A housing, these sensors are designed for use in pharmaceutical sealing machines to control product feeding efficiently.

OGUP Dirt-Resistant Sensors:

The OGUP series is designed for harsh production environments where dirt, oil, and coolant can be prevalent. These sensors maintain high precision, even in such conditions.

• Fork Openings: Available in 20 mm, 30 mm, 50 mm, and 80 mm sizes.
• High Precision: With a reproducibility of 0.03 mm, these sensors offer excellent detection even in dusty or oily environments.

Applications:

• Accurate Monitoring in Dirty Environments (OGUP 050 G3-T3): These sensors reduce cleaning cycles by ensuring reliable function in challenging environments.

OGUL Laser Sensors:

The OGUL series offers highly precise detection for the smallest parts, with a resolution down to 0.03 mm. These sensors are ideal for applications where pinpoint accuracy is required, such as detecting thin wires or small drill bits.

• Fork Openings: Available in 30 mm, 50 mm, 80 mm, and 120 mm sizes.
• Laser Precision: Achieves a reproducibility of 0.01 mm, ensuring reliable and fast detection of tiny parts.

Applications:

• Position Monitoring of Cylindrical Components (OGUL 051 G3-T3): These laser fork light barriers can detect the presence of small grooves on cylindrical parts, ensuring precise quality control in assembly and packaging.

Di-soric’s fork light barrier sensors stand out for their precision, flexibility, and adaptability in various industrial applications. With their wide range of sizes, configurations, and advanced features such as IO-Link integration and multiple sensor modes, they are the perfect solution for Industry 4.0 environments. Whether in packaging, pharmaceuticals, mechanical engineering, or high-speed manufacturing, Di-soric sensors deliver exceptional performance, reliability, and accuracy across diverse sectors.

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Nayef Soufan Rainer LEWEJOHANN