Obtain super-human manufacturing efficiency combining OEE and video analysis
Kevin Baldwin
Helping businesses improve productivity, create capacity and accelerate growth using the power of AI, video analytics, lean, continuous improvement and customer journey transformation. DM me 'GROWTH' to get started.
In my work with various manufacturers, one thing has become clear: there is always room for improvement in monitoring and optimising Overall Equipment Effectiveness (OEE). A while back, during a Measurement Systems Analysis (MSA) project, I realised how much a manufacturer could benefit from tighter OEE controls. Traditionally, OEE was conducted manually on-site, but I began musing about the potential of an integrated service that could combine PLC, ERP, and new data from Evocon . Quoting Jeremy Clarkson, "How hard can it be?"
The Backstory
In the MSA project, it was evident that manual OEE processes were cumbersome and prone to inaccuracies. The concept of a comprehensive service that pulls together various data sources, including Evocon, was born. This idea was met with interest, but implementation remained a challenge. Yet, my thought has lingered to this day: what if we could merge OEE data with video feeds to provide a powerful visual analysis tool?
Understanding OEE
For those unfamiliar with OEE, it stands for Overall Equipment Effectiveness and is a crucial metric in manufacturing. It measures how well a manufacturing operation is utilised compared to its full potential. OEE is calculated by multiplying three components:
A high OEE score signifies that a manufacturing process is efficient, productive, and consistent in producing high-quality products.
The Benefits of OEE Awareness
Operational leaders gain super-human powers with a clear understanding of OEE. They can identify inefficiencies, streamline operations, and drive continuous improvement. But what if we could take this a step further by integrating OEE data with video analytics?
The Vision: Integrating Evocon with Wavestore
Imagine sending OEE event data to Wavestore 's Video Management System (VMS). This integration would enable instant search, playback and onward automation of video footage corresponding to specific issues such as breakdowns, slowdowns, changeovers, or quality issues. Here's how it could work:
Real-Time Monitoring and Alerts:
Enhanced Root Cause Analysis:
Process Improvement:
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Team-Based Problem Solving:
Training and Best Practices Library:
Automations and Macros with Wavestore
One of the most exciting aspects of integrating OEE data with Wavestore is the ability to create macros and automations. For instance, event data can be configured to trigger specific actions automatically. Here are a few examples:
Automated Alerts and Actions:
Proactive Maintenance:
Enhanced Security and Compliance:
The Art of the Possible
By integrating OEE data with video analytics, we can create a powerful tool that provides operational leaders with unprecedented insights and control. This service would not only enhance root cause analysis and process improvement but also foster a culture of continuous learning and development. The potential for improving OEE and overall productivity in manufacturing is immense.
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If you're interested in exploring this approach to enhancing OEE and leveraging video analytics for manufacturing excellence, let's connect. Get in touch to discuss how we can turn this vision into reality.
Together, we can explore the possibilities and create a solution that transforms your manufacturing operations. DM me or drop a comment below to start the conversation.