Navigating the Evolution: The Role of Industrial Network Switches in Modern Manufacturing

We think about critical equipment often: vital infrastructure that determines production schedules, possibilities, and, at the end of the day, revenues. In the modern factory we can add another piece of equipment into the roster of vital, can’t-do-without roster: industrial network switches. The JIT (just-in-time) industry 4.0, managed network switches is a key component in a reliable, efficient, and secure process and business.

As with other technologies that are available, purchasing teams are flooded by options and choices. Let the team at Electrical Equipment Company not only connect you with the latest technology evolutions available, but also couple that access with some of the best industrial networking minds to aid in your confident assurance of hardware selection and implementation in the future.

The Transition from Unmanaged to Managed: Understanding the Shift

For decades, unmanaged switches have served as the go-to solution for industrial networking, primarily driven by their affordability and simplicity. However, with the advent of smart manufacturing and the exponential growth of interconnected devices, the limitations of unmanaged switches have become glaringly evident. Unmanaged switches lack the intelligence and configurability required to optimize network performance and mitigate potential bottlenecks, often resulting in unplanned downtime and compromised productivity.

Managed Ethernet switches represent a change in basic assumptions in industrial networking, offering unparalleled control and visibility over network traffic. Unlike their unmanaged counterparts, managed switches empower manufacturers to prioritize critical data transmission, optimize bandwidth allocation, and proactively manage network congestion. This level of granular control is indispensable in manufacturing environments where every millisecond counts.

Speed: A Crucial Factor in Industrial Networking

One of the critical factors to consider when selecting an industrial network switch is the speed in which decisions and data must be utilized. In industrial environments where time-sensitive data transmission is paramount, the speed of the switch plays a pivotal role in ensuring efficient communication and seamless operation. Switches with higher speeds can facilitate faster data transfer rates, reducing latency and improving overall network performance.

Manufacturers operating in industries such as automotive, aerospace, and pharmaceuticals, where production processes demand real-time monitoring and control, rely on high-speed switches to maintain productivity and accuracy. By investing in switches capable of supporting Gigabit or even 10 Gigabit Ethernet speeds, manufacturers can future-proof their networks and accommodate the increasing demands of advanced manufacturing technologies.

Conversely, if the system requirements do not warrant the speed demands an opportunity for cost savings based on the application are worth exploring. This is where a partner like Electrical Equipment Company can assist to ensure the hardware you need is provided, allowing you to make the best-informed decision possible.

Stratix and Hirschmann Solutions: Pioneering Excellence in Industrial Networking

At the forefront of industrial networking solutions are two industry-leading brands: Stratix and Hirschmann Solutions. These renowned manufacturers have continually pushed the boundaries of innovation, delivering robust, feature-rich managed switches tailored to the unique demands of industrial applications.

One exemplary model is the Stratix 5410, a powerhouse of intelligence and resilience designed to thrive in harsh industrial environments. Equipped with advanced traffic control capabilities, enhanced security features, and remote management functionality, the Stratix 5410 empowers manufacturers to optimize network performance, enhance operational efficiency, and ensure maximum uptime.

Hirschmann Solutions, with its comprehensive portfolio of industrial-grade switches such as the Greyhound 105/106, offers unparalleled reliability and versatility. From ruggedized switches capable of withstanding extreme temperatures and environmental stresses to advanced diagnostic tools for proactive maintenance, Hirschmann Solutions sets the benchmark for industrial network reliability and resilience.

The Managed vs. Unmanaged Debate: Unveiling the Differences

The choice between managed and unmanaged switches is a critical decision for industrial manufacturers, with far-reaching implications for network performance, scalability, and security. We must balance the cost-effectiveness and simplicity of an unmanaged switch with the flexibility and power of a managed switch.

Unmanaged switches operate on a plug-and-play basis, requiring minimal setup and configuration. While suitable for small-scale deployments with limited network complexity, unmanaged switches offer little visibility or control over network traffic, leaving manufacturers vulnerable to congestion and performance issues. This configuration on the industrial plant floor also creates exposure for outside threats to enter the network. A rogue person with access to an unmanaged switch can wreak havoc on the most robust system.

Enhancing Security: Safeguarding the Digital Fortress

As we push into the 2020's and Industry 4.0 security has gone from -- sadly -- an afterthought for some in our industry to being one of the key concerns driving all of our investments and projects. Considering how much data is being moved each day from the plant floor through ERP (Enterprise Resource Planning) systems, the need for enhanced security solutions is pivotal. Managed Ethernet switches are the keystone of your digital fortress,? adding robust security features such as port authentication, VLAN segmentation, and access control lists.

By strategically implementing security measures at the network level, manufacturers can thwart potential cyber-attacks, safeguard sensitive data, and ensure compliance with industry regulations. Additionally managed switches facilitate seamless integration with security appliances and protocols, enabling comprehensive threat detection and mitigation capabilities.

Empowering Manufacturers

As manufacturers embark on their journey towards digital transformation, smart manufacturing and Industry 4.0 adoption, the importance of industrial network switches cannot be overstated. These critical components serve as the linchpin of interconnected systems, enabling seamless communication, real-time data exchange, and intelligent decision-making.

To fully harness the transformative potential of managed Ethernet switches, manufacturers must prioritize education, investment, and collaboration. By partnering with trusted industry experts such as Electrical Equipment Company and leveraging state-of-the-art technologies, manufacturers can future-proof their operations, drive innovation, and stay ahead of the curve in an increasingly competitive landscape.

Understanding Managed vs. Unmanaged: Further Insights from Industry Experts

This has been an area that EECO has invested heavily in over the years to help you grow in wisdom and knowledge regarding technology. On episode 16 of EECO Asks Why there was an in-depth discussion on managed versus unmanaged switches. An industry expert shed light on the nuances of this crucial decision. During this conversation, an experienced professional in industrial networking provided valuable insights into the key differences between the two types of switches and their respective applications.

As was discussed, managed switches offer unparalleled flexibility and control, allowing manufacturers to finely tune their network configurations to meet specific requirements. With features such as port based VLANs and Quality of Service (QoS) settings, managed switches enable efficient traffic management and optimization, particularly in complex industrial environments.

On the other hand, unmanaged switches are praised for their simplicity and cost-effectiveness, making them suitable for small-scale deployments and isolated network segments. What was clearly emphasized was the importance of considering factors such as network isolation, diagnostics capabilities, and long-term scalability when choosing between managed and unmanaged switches. Cost considerations also play a significant role in the decision-making process, with unmanaged switches typically being more affordable than their managed counterparts. However, the additional features and functionalities offered by managed switches, such as advanced diagnostics and security measures, can deliver long-term value and peace of mind for manufacturers. To hear that conversation in full visit this link and subscribe to EEO Asks Why for more innovative insights such as this.

Navigating the Future with Confidence

In conclusion, industrial network switches stand as the cornerstone of modern manufacturing, providing the foundation for connectivity, efficiency, and security. With the evolution of technology and the advent of smart manufacturing, the demand for managed Ethernet switches will continue to surge, driving innovation and redefining the possibilities of industrial automation.

By embracing the capabilities of leading brands such as Stratix and Hirschmann Solutions, manufacturers can embark on a journey of digital transformation with confidence, knowing that their network infrastructure is equipped to meet the demands of tomorrow's industry. Together, let us navigate the future of manufacturing with resilience, adaptability, and unwavering determination.

The team at Electrical Equipment Company stands ready to serve and answer the questions you may have regarding industrial network switches. With Technology that has this level of impact on every manufacturer this is not an are we cannot afford to open inherent risks when it comes to the industrial network. Connect with us for support on your most complex solution and lean into the future with confidence t hat the solutions you installed are robust, safe and will help you achieve all your manufacturing goals!