Myths and the Real Facts on Robotic Welding Systems
OTC DAIHEN, Inc.
We provide reliable, repeatable, and clean welding and robotic systems that maximize productivity while lowering cost.
Imagine this: Your company has been producing server racks for years. You’ve gotten pretty darn good at it, good enough that a multi-billion-dollar company takes notice.?
They approached you to create the racks for their nearby server farm. It’s a big contract, and completing the orders will require a higher volume of work. But this is a once-in-a-lifetime chance. So what should you do?
Now is the time that robotic automation systems can be your best friend.?
Therefore, we’ve broken down a few of the top misconceptions about automation to help you decide if this option will be viable for you.?
Automation Myth #1: It’s Too Expensive For Me
Cost is one of the first questions people ask when they’re thinking about robotic automation. And maybe you’ve heard it would cost you upward of seven figures to do it.?
The truth is, automated systems can be customized to fit exactly your needs – including your specific parts, yearly volume, floor space, and weld specifications.
You may only need one robotic cell to increase capacity or more if you’re experiencing accelerated growth. Whatever your needs are, a skilled robotic welding company should do a thorough assessment of your business to make sure you’re getting exactly the solutions that make sense
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Automation Myth #2: I Have to Run a Huge Volume of Products to Use a System
Robotic systems are great for running high volumes of parts, but can also be a great fit for low-volume parts with a high mix and changeover as well.
For many companies, the quality, consistency, and labor savings that robotic welding can produce, even over a few hundred parts, can justify the robot’s expense.?
You can also justify robotic automation by variety, not just quantity. Systems can hold hundreds or thousands of programs, making switchover simple and cost-effective.
Automation Myth #3: Robotic Programming Would Be Too Hard
Programming has become easier over the years, and companies like OTC DAIHEN can provide the training you need to do it.
In fact, OTC DAIHEN offers a Free Training for Life program for all users of our FD Series robotic welding solutions. Our courses in FD Robotic Programming and Advanced Robotic Programming are perfect for all skill levels.?
Also, advances like improved displays, icon operation buttons, and touch screens can make robotic programming intuitive even for non-welder operators.